Optics - Light Pipes

Image Part Number Description / PDF Quantity Rfq
5151084F

5151084F

Dialight

LIGHT PIPE OPTICAL HEADER .200

0

5151112F

5151112F

Dialight

LIGHT PIPE 3 ELEMENT

0

5151020803F

5151020803F

Dialight

LIGHT PIPE 3.5MM 2 ELEMENT

0

5151094801F

5151094801F

Dialight

LIGHT PIPE 3MM BOT ELEMENT

0

5151023807F

5151023807F

Dialight

LP QUADLVL 34.62MM LG

0

5151140125F

5151140125F

Dialight

LIGHT PIPE ACT 4MM DIA 12.5MM

0

5151220F

5151220F

Dialight

LP 2 ELE BI-LVL W BARRIER

0

5151064802F

5151064802F

Dialight

LIGHT PIPE 2.5MM CUSTOM

0

5151148F

5151148F

Dialight

LIGHT PIPE .060" RA 7POS

0

5151194801DF

5151194801DF

Dialight

LED LIGHT PIPES VLP DOMED

0

5151137801F

5151137801F

Dialight

SGL ELEMENT LP METALLIZED

0

5151022801F

5151022801F

Dialight

LIGHT PIPE 2 ELEMENT RJ45

0

5151140130F

5151140130F

Dialight

LIGHT PIPE ACT 4MM DIA 13MM

0

5151020802F

5151020802F

Dialight

LIGHT PIPE 3.5MM 3 ELEMENT

1500

5151036F

5151036F

Dialight

LIGHT PIPE SINGLE ELEMENT

0

5151148802F

5151148802F

Dialight

LIGHT PIPE 7ARRAY LOW PRO SHIELD

0

5151082F

5151082F

Dialight

LIGHT PIPE OPTICAL HEADER .113

0

5151140225FGREY

5151140225FGREY

Dialight

LIGHT PIPE ACT 4MM DIA 22.5MM

0

515119210300F

515119210300F

Dialight

LED LIGHT PIPES VLPFLAT

0

5151064803F

5151064803F

Dialight

LIGHT PIPE TRI LEVEL W/SHIELD

0

Optics - Light Pipes

1. Overview

Light pipes (optical light guides) are physical structures designed to transmit light between different locations using total internal reflection. They serve as critical components in optoelectronic systems by enabling efficient light routing, signal transmission, and illumination distribution. Modern applications span telecommunications, medical imaging, industrial sensing, and consumer electronics, where precise light management is essential.

2. Major Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Hollow Light PipesMetal-coated hollow tubes for infrared/mid-wave transmissionThermal imaging systems, CO laser delivery
Solid Light PipesTransparent dielectric rods (glass/polymers) for visible/NIR wavelengthsEndoscopes, fiber optic couplers
Fiber Bundle Light PipesCoherent fiber arrays for image transferMilitary night vision, industrial borescopes
Flexible Light GuidesBendable polymer/clad silica fibers for dynamic routingDental curing lights, automotive lighting

3. Structure and Components

Typical light pipe structures include: - Core Material: High-purity silica (up to 99.999%) or polymer (PMMA/PC) - Cladding Layer: Dielectric coating (refractive index 1-2% lower than core) - Protective Jacket: UV-resistant polymer (e.g., ETFE/PVC) for mechanical durability - Termination: Precision-ground facets with anti-reflective coatings (transmission >99%) - Geometric Design: Circular/rectangular cross-sections with tolerances 0.001mm

4. Key Technical Specifications

ParameterDescriptionImportance
Transmission Efficiency85-98% per meter (depends on wavelength)Determines signal strength and power loss
Operating WavelengthUV-VIS-NIR (200-2000nm) rangeMatches with light source and detector
Numerical Aperture (NA)0.2-0.5 (acceptance angle)Dictates coupling efficiency with light sources
Bend Radius5-50mm (flexible types) / >100mm (rigid)Affects mechanical integration limits
Thermal Stability-40 C to +200 C operational rangeEnsures performance under environmental stress

5. Application Fields

Key industries include: - Telecommunications: Fiber optic network backbones (e.g., 100G+ transceivers) - Medical: Minimally invasive surgery systems (e.g., Olympus endoscopes) - Industrial: Laser material processing (e.g., Trumpf cutting machines) - Consumer Electronics: Display backlighting (e.g., Apple Pro Display XDR) - Defense: Missile guidance systems (e.g., Raytheon thermal seekers)

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Specifications
Schott AGOPTRAN Wavelength Flexible Light Guide400-1700nm, 0.37NA, 20mm bend radius
CorningClearCurve Ultra Low Bend Loss Fiber0.15dB/km loss, 10mm bend radius
3MLight Pipe Film Series95% transmission efficiency, 0.25mm thickness
Hamamatsu PhotonicsSingle Crystal Sapphire Light Pipes200-5000nm, 300 C thermal resistance

7. Selection Recommendations

Consider: - Match NA and core diameter to light source (e.g., 200 m fiber for 0.3NA LED) - Environmental factors (e.g., 150 C rating for automotive headlamps) - Cost-performance tradeoffs: Polymer vs. silica in visible spectrum - Termination requirements: AR-coated vs. bare cleave - Case Study: Semiconductor inspection system using Schott rigid light pipes achieved 92% throughput improvement

8. Industry Trend Analysis

Emerging trends include: - Miniaturization: Sub-mm diameter pipes for wearable devices - Multi-core Integration: Parallel data transmission in Li-Fi systems - Smart Materials: Electrochromic coatings for dynamic light control - Photonic Crystal Pipes: Bandgap engineering for terahertz applications - Market growth projected at 7.2% CAGR (2023-2030) driven by 5G and autonomous vehicle sensors

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