Controllers - Cable Assemblies

Image Part Number Description / PDF Quantity Rfq
2289104

2289104

Phoenix Contact

CABLE ASSEMBLY INTERFACE 8.2'

0

2320490

2320490

Phoenix Contact

CABLE ASSY COMMUNICATIONS 6.56'

17115

2902707

2902707

Phoenix Contact

CABLE ASSEMBLY INTERFACE 16.4'

0

XW2Z-300A

XW2Z-300A

Omron Automation & Safety Services

CABLE ASSEMBLY INTERFACE 9.84'

1

2318800

2318800

Phoenix Contact

CABLE ASSEMBLY INTERFACE 4.9'

0

NT631C-CN321-EU

NT631C-CN321-EU

Omron Automation & Safety Services

CABLE ASSEMBLY INTERFACE 9.84'

2

2299123

2299123

Phoenix Contact

CABLE ASSEMBLY INTERFACE 6.56'

18

XW2Z-150A

XW2Z-150A

Omron Automation & Safety Services

CABLE ASSEMBLY INTERFACE 4.9'

2

2305253

2305253

Phoenix Contact

CABLE ASSEMBLY INTERFACE 3.28'

9

2299482

2299482

Phoenix Contact

CABLE ASSEMBLY INTERFACE 3.28'

0

2904639

2904639

Phoenix Contact

CABLE ASSEMBLY INTERFACE 82.0'

0

2297002

2297002

Phoenix Contact

CABLE ASSEMBLY INTERFACE 6.56'

20

XW2Z-700H-1

XW2Z-700H-1

Omron Automation & Safety Services

CABLE ASSEMBLY I/O 23.0'

1

CS1W-CN313

CS1W-CN313

Omron Automation & Safety Services

CABLE ASSEMBLY I/O 0.984'

1

XW2Z-200J-B16

XW2Z-200J-B16

Omron Automation & Safety Services

CABLE ASSEMBLY INTERFACE 6.56'

0

AFP7EXPCR5

AFP7EXPCR5

Panasonic

CABLE ASSEMBLY EXTENSION 1.64'

0

2904640

2904640

Phoenix Contact

CABLE ASSEMBLY INTERFACE 98.4'

0

2904408

2904408

Phoenix Contact

CABLE ASSEMBLY INTERFACE 23.0'

0

2288985

2288985

Phoenix Contact

CABLE ASSEMBLY INTERFACE 1.64'

71

2902708

2902708

Phoenix Contact

CABLE ASSEMBLY INTERFACE 32.8'

0

Controllers - Cable Assemblies

1. Overview

Controller cable assemblies are pre-assembled wiring systems designed to connect industrial controllers (e.g., PLCs, HMIs, and drives) to sensors, actuators, and other equipment. They ensure reliable transmission of electrical power, signals, and data in complex automation systems. These assemblies are critical for maintaining operational efficiency, reducing downtime, and enabling scalable industrial solutions in sectors like manufacturing, energy, and transportation.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Power CablesHigh current capacity, durable insulation for electrical power transmissionMotors, pumps, compressors
Signal CablesLow-voltage transmission, noise-resistant for data integritySensors, encoders, proximity switches
Shielded CablesEMI/RFI protection via metallic shielding layersPLCs, CNC machines, robotic arms
Industrial Ethernet CablesHigh-speed data transfer, protocols like PROFINET or EtherCATNetworked automation systems, IIoT devices

3. Structure and Components

A typical cable assembly comprises:

  • Conductors: Annealed copper or aluminum for conductivity
  • Insulation: Thermoplastic (PVC), cross-linked polyethylene (XLPE) for dielectric strength
  • Shielding: Braided copper, foil, or served tape to block interference
  • Jacket: Flame-retardant, abrasion-resistant materials (e.g., PUR, TPE)
  • Connectors: M12, RJ45, or custom interfaces with IP ratings (e.g., IP67)

4. Key Technical Specifications

ParameterImportance
Conductor Cross-Section (mm )Determines current-carrying capacity
Shielding Efficiency (dB)Measures EMI/RFI noise reduction
Temperature Range (-40 C to +125 C)Defines operational stability in harsh environments
Bending Cycle LifespanIndicates durability in dynamic applications
Voltage Rating (300V/500V/1000V)Ensures electrical safety compliance

5. Application Fields

Major industries include:

  • Manufacturing (CNC machines, conveyor belts)
  • Energy (wind turbines, grid automation)
  • Automotive (robotic welding cells, assembly lines)
  • Food & Beverage (washdown-resistant cables for hygiene zones)

6. Leading Manufacturers and Products

ManufacturerRepresentative Product
TE ConnectivityMULTI-CON Industrial Cable Assemblies
Phoenix ContactUC-POWER and UC-SIGNAL series
MolexBrad Industrial Ethernet Cables
LEONI AGCustomized hybrid power-data cables

7. Selection Guidelines

Key considerations:

  • Environmental factors: Temperature, humidity, exposure to oils/chemicals
  • Electrical demands: Voltage, current, frequency
  • Mechanical stress: Flexing, torsion, bending radius
  • Standards compliance: UL, CE, IEC 62282
  • Cost-efficiency: Balancing performance and budget

Case Study: In automotive paint shops, solvent-resistant cables with IP69K ratings are preferred for robotic arms to withstand chemical exposure and high-pressure cleaning.

8. Industry Trends

Emerging trends include:

  • Miniaturization for space-constrained applications
  • Integration of fiber optics for 10Gbps+ industrial networks
  • Smart cables with embedded sensors for predictive maintenance
  • Growing adoption of halogen-free, recyclable materials
  • Hybrid cables combining power, data, and fiber optics
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