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Controllers - Cable Assemblies

Image Part Number Description / PDF Quantity Rfq
2904752

2904752

Phoenix Contact

CABLE ASSEMBLY INTERFACE 23.0'

0
2904488

2904488

Phoenix Contact

CABLE ASSEMBLY INTERFACE 65.62'

0
2300562

2300562

Phoenix Contact

CABLE ASSEMBLY INTERFACE 6.56'

0
2986698

2986698

Phoenix Contact

CABLE ASSEMBLY INTERFACE 8.2'

0
2314189

2314189

Phoenix Contact

CABLE ASSEMBLY INTERFACE 9.84'

0
2318392

2318392

Phoenix Contact

CABLE ASSEMBLY INTERFACE 3.28'

0
SL-L2000F

SL-L2000F

Panasonic

CABLE ASSEMBLY INTERFACE 6.56'

0
2299453

2299453

Phoenix Contact

CABLE ASSEMBLY INTERFACE 26.25'

0
2903476

2903476

Phoenix Contact

CABLE ASSEMBLY INTERFACE 1.64'

0
2903508

2903508

Phoenix Contact

CABLE ASSEMBLY INTERFACE 26.25'

0
2901606

2901606

Phoenix Contact

VIP-CAB-FLK14/AXIO/0 14/1 5M

0
2904750

2904750

Phoenix Contact

CABLE ASSEMBLY INTERFACE 13.1'

0
2289609

2289609

Phoenix Contact

CABLE ASSEMBLY INTERFACE 19.69'

0
XW2Z-100J-B1

XW2Z-100J-B1

Omron Automation & Safety Services

CABLE ASSEMBLY INTERFACE 3.28'

2
2318583

2318583

Phoenix Contact

CABLE ASSEMBLY INTERFACE 9.84'

0
2296692

2296692

Phoenix Contact

CABLE ASSEMBLY INTERFACE 3.28'

230
2289078

2289078

Phoenix Contact

CABLE ASSEMBLY INTERFACE 3.28'

135
2296993

2296993

Phoenix Contact

CABLE ASSEMBLY INTERFACE 4.9'

0
2900131

2900131

Phoenix Contact

CABLE ASSEMBLY INTERFACE 3.28'

4
2318318

2318318

Phoenix Contact

CABLE ASSEMBLY INTERFACE 3.28'

13

Controllers - Cable Assemblies

1. Overview

Controller cable assemblies are pre-assembled wiring systems designed to connect industrial controllers (e.g., PLCs, HMIs, and drives) to sensors, actuators, and other equipment. They ensure reliable transmission of electrical power, signals, and data in complex automation systems. These assemblies are critical for maintaining operational efficiency, reducing downtime, and enabling scalable industrial solutions in sectors like manufacturing, energy, and transportation.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Power CablesHigh current capacity, durable insulation for electrical power transmissionMotors, pumps, compressors
Signal CablesLow-voltage transmission, noise-resistant for data integritySensors, encoders, proximity switches
Shielded CablesEMI/RFI protection via metallic shielding layersPLCs, CNC machines, robotic arms
Industrial Ethernet CablesHigh-speed data transfer, protocols like PROFINET or EtherCATNetworked automation systems, IIoT devices

3. Structure and Components

A typical cable assembly comprises:

  • Conductors: Annealed copper or aluminum for conductivity
  • Insulation: Thermoplastic (PVC), cross-linked polyethylene (XLPE) for dielectric strength
  • Shielding: Braided copper, foil, or served tape to block interference
  • Jacket: Flame-retardant, abrasion-resistant materials (e.g., PUR, TPE)
  • Connectors: M12, RJ45, or custom interfaces with IP ratings (e.g., IP67)

4. Key Technical Specifications

ParameterImportance
Conductor Cross-Section (mm )Determines current-carrying capacity
Shielding Efficiency (dB)Measures EMI/RFI noise reduction
Temperature Range (-40 C to +125 C)Defines operational stability in harsh environments
Bending Cycle LifespanIndicates durability in dynamic applications
Voltage Rating (300V/500V/1000V)Ensures electrical safety compliance

5. Application Fields

Major industries include:

  • Manufacturing (CNC machines, conveyor belts)
  • Energy (wind turbines, grid automation)
  • Automotive (robotic welding cells, assembly lines)
  • Food & Beverage (washdown-resistant cables for hygiene zones)

6. Leading Manufacturers and Products

ManufacturerRepresentative Product
TE ConnectivityMULTI-CON Industrial Cable Assemblies
Phoenix ContactUC-POWER and UC-SIGNAL series
MolexBrad Industrial Ethernet Cables
LEONI AGCustomized hybrid power-data cables

7. Selection Guidelines

Key considerations:

  • Environmental factors: Temperature, humidity, exposure to oils/chemicals
  • Electrical demands: Voltage, current, frequency
  • Mechanical stress: Flexing, torsion, bending radius
  • Standards compliance: UL, CE, IEC 62282
  • Cost-efficiency: Balancing performance and budget

Case Study: In automotive paint shops, solvent-resistant cables with IP69K ratings are preferred for robotic arms to withstand chemical exposure and high-pressure cleaning.

8. Industry Trends

Emerging trends include:

  • Miniaturization for space-constrained applications
  • Integration of fiber optics for 10Gbps+ industrial networks
  • Smart cables with embedded sensors for predictive maintenance
  • Growing adoption of halogen-free, recyclable materials
  • Hybrid cables combining power, data, and fiber optics
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