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Controllers - Cable Assemblies

Image Part Number Description / PDF Quantity Rfq
2904415

2904415

Phoenix Contact

CABLE ASSEMBLY INTERFACE 45.93'

0
2903468

2903468

Phoenix Contact

CABLE ASSEMBLY INTERFACE 1.64'

2
2903474

2903474

Phoenix Contact

CABLE ASSEMBLY INTERFACE 26.25'

0
2305871

2305871

Phoenix Contact

CABLE ASSEMBLY INTERFACE 1.64'

210
2904747

2904747

Phoenix Contact

CABLE ASSEMBLY INTERFACE 3.28'

0
2296401

2296401

Phoenix Contact

CABLE ASSEMBLY INTERFACE 3.28'

5
2318415

2318415

Phoenix Contact

CABLE ASSEMBLY INTERFACE 6.56'

0
2288914

2288914

Phoenix Contact

CABLE ASSEMBLY INTERFACE 3.28'

4147
2305305

2305305

Phoenix Contact

CABLE ASSEMBLY INTERFACE 3.28'

7
2288927

2288927

Phoenix Contact

CABLE ASSEMBLY INTERFACE 4.9'

2
XW2Z-200J-B1

XW2Z-200J-B1

Omron Automation & Safety Services

CABLE ASSEMBLY INTERFACE 6.56'

2
2904413

2904413

Phoenix Contact

CABLE ASSEMBLY INTERFACE 39.4'

0
2904743

2904743

Phoenix Contact

CABLE ASSEMBLY INTERFACE 19.69'

0
2299330

2299330

Phoenix Contact

CABLE ASSEMBLY INTERFACE 9.84'

4
XW2Z-050J-A1

XW2Z-050J-A1

Omron Automation & Safety Services

CABLE ASSEMBLY INTERFACE 1.64'

2
2299505

2299505

Phoenix Contact

CABLE ASSEMBLY INTERFACE 6.56'

20
2904409

2904409

Phoenix Contact

CABLE ASSEMBLY INTERFACE 26.25'

0
2904638

2904638

Phoenix Contact

CABLE ASSEMBLY INTERFACE 49.21'

0
CQM1-CIF02

CQM1-CIF02

Omron Automation & Safety Services

CABLE ASSEMBLY

7
2305004

2305004

Phoenix Contact

CABLE ASSEMBLY INTERFACE 13.1'

2

Controllers - Cable Assemblies

1. Overview

Controller cable assemblies are pre-assembled wiring systems designed to connect industrial controllers (e.g., PLCs, HMIs, and drives) to sensors, actuators, and other equipment. They ensure reliable transmission of electrical power, signals, and data in complex automation systems. These assemblies are critical for maintaining operational efficiency, reducing downtime, and enabling scalable industrial solutions in sectors like manufacturing, energy, and transportation.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Power CablesHigh current capacity, durable insulation for electrical power transmissionMotors, pumps, compressors
Signal CablesLow-voltage transmission, noise-resistant for data integritySensors, encoders, proximity switches
Shielded CablesEMI/RFI protection via metallic shielding layersPLCs, CNC machines, robotic arms
Industrial Ethernet CablesHigh-speed data transfer, protocols like PROFINET or EtherCATNetworked automation systems, IIoT devices

3. Structure and Components

A typical cable assembly comprises:

  • Conductors: Annealed copper or aluminum for conductivity
  • Insulation: Thermoplastic (PVC), cross-linked polyethylene (XLPE) for dielectric strength
  • Shielding: Braided copper, foil, or served tape to block interference
  • Jacket: Flame-retardant, abrasion-resistant materials (e.g., PUR, TPE)
  • Connectors: M12, RJ45, or custom interfaces with IP ratings (e.g., IP67)

4. Key Technical Specifications

ParameterImportance
Conductor Cross-Section (mm )Determines current-carrying capacity
Shielding Efficiency (dB)Measures EMI/RFI noise reduction
Temperature Range (-40 C to +125 C)Defines operational stability in harsh environments
Bending Cycle LifespanIndicates durability in dynamic applications
Voltage Rating (300V/500V/1000V)Ensures electrical safety compliance

5. Application Fields

Major industries include:

  • Manufacturing (CNC machines, conveyor belts)
  • Energy (wind turbines, grid automation)
  • Automotive (robotic welding cells, assembly lines)
  • Food & Beverage (washdown-resistant cables for hygiene zones)

6. Leading Manufacturers and Products

ManufacturerRepresentative Product
TE ConnectivityMULTI-CON Industrial Cable Assemblies
Phoenix ContactUC-POWER and UC-SIGNAL series
MolexBrad Industrial Ethernet Cables
LEONI AGCustomized hybrid power-data cables

7. Selection Guidelines

Key considerations:

  • Environmental factors: Temperature, humidity, exposure to oils/chemicals
  • Electrical demands: Voltage, current, frequency
  • Mechanical stress: Flexing, torsion, bending radius
  • Standards compliance: UL, CE, IEC 62282
  • Cost-efficiency: Balancing performance and budget

Case Study: In automotive paint shops, solvent-resistant cables with IP69K ratings are preferred for robotic arms to withstand chemical exposure and high-pressure cleaning.

8. Industry Trends

Emerging trends include:

  • Miniaturization for space-constrained applications
  • Integration of fiber optics for 10Gbps+ industrial networks
  • Smart cables with embedded sensors for predictive maintenance
  • Growing adoption of halogen-free, recyclable materials
  • Hybrid cables combining power, data, and fiber optics
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