Controllers - Cable Assemblies

Image Part Number Description / PDF Quantity Rfq
AFP0521

AFP0521

Panasonic

CABLE ASSEMBLY I/O 3.28'

165120

2904403

2904403

Phoenix Contact

CABLE ASSEMBLY INTERFACE 6.56'

0

CPM2C-CN111

CPM2C-CN111

Omron Automation & Safety Services

CABLE ASSY COMM RS-232C 0.492'

2

2904649

2904649

Phoenix Contact

CABLE ASSEMBLY INTERFACE 98.4'

0

XW2Z-100J-B5

XW2Z-100J-B5

Omron Automation & Safety Services

CABLE ASSEMBLY INTERFACE 3.28'

1

C200H-CN520-EU

C200H-CN520-EU

Omron Automation & Safety Services

CABLE ASSY COMMUNICATIONS 16.4'

2

AYT58403COLD

AYT58403COLD

Panasonic

CABLE ASSEMBLY I/O 3.28'

11

C200H-CN229-EU

C200H-CN229-EU

Omron Automation & Safety Services

CABLE ASSY COMMUNICATIONS 6.56'

4

2321512

2321512

Phoenix Contact

CABLE ASSEMBLY INTERFACE 29.5'

0

2289023

2289023

Phoenix Contact

CABLE ASSEMBLY INTERFACE 8.2'

0

2903478

2903478

Phoenix Contact

CABLE ASSEMBLY INTERFACE 6.56'

0

2296964

2296964

Phoenix Contact

CABLE ASSEMBLY INTERFACE 9.84'

0

2901604

2901604

Phoenix Contact

VIP-CAB-FLK14/AXIO/0 14/0 5M

0

88980170

88980170

Crouzet

CABLE ASSEMBLY PROGRAMMING 9.84'

0

2314532

2314532

Phoenix Contact

CABLE ASSEMBLY INTERFACE 65.62'

0

ASR-RS232

ASR-RS232

Altech Corporation

SERIAL CABLE SMART RELAYPROGRAMM

2

2305402

2305402

Phoenix Contact

CABLE ASSEMBLY INTERFACE 8.2'

0

2289081

2289081

Phoenix Contact

CABLE ASSEMBLY INTERFACE 4.9'

416

2904412

2904412

Phoenix Contact

CABLE ASSEMBLY INTERFACE 36.1'

0

2904402

2904402

Phoenix Contact

CABLE ASSEMBLY INTERFACE 3.28'

0

Controllers - Cable Assemblies

1. Overview

Controller cable assemblies are pre-assembled wiring systems designed to connect industrial controllers (e.g., PLCs, HMIs, and drives) to sensors, actuators, and other equipment. They ensure reliable transmission of electrical power, signals, and data in complex automation systems. These assemblies are critical for maintaining operational efficiency, reducing downtime, and enabling scalable industrial solutions in sectors like manufacturing, energy, and transportation.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Power CablesHigh current capacity, durable insulation for electrical power transmissionMotors, pumps, compressors
Signal CablesLow-voltage transmission, noise-resistant for data integritySensors, encoders, proximity switches
Shielded CablesEMI/RFI protection via metallic shielding layersPLCs, CNC machines, robotic arms
Industrial Ethernet CablesHigh-speed data transfer, protocols like PROFINET or EtherCATNetworked automation systems, IIoT devices

3. Structure and Components

A typical cable assembly comprises:

  • Conductors: Annealed copper or aluminum for conductivity
  • Insulation: Thermoplastic (PVC), cross-linked polyethylene (XLPE) for dielectric strength
  • Shielding: Braided copper, foil, or served tape to block interference
  • Jacket: Flame-retardant, abrasion-resistant materials (e.g., PUR, TPE)
  • Connectors: M12, RJ45, or custom interfaces with IP ratings (e.g., IP67)

4. Key Technical Specifications

ParameterImportance
Conductor Cross-Section (mm )Determines current-carrying capacity
Shielding Efficiency (dB)Measures EMI/RFI noise reduction
Temperature Range (-40 C to +125 C)Defines operational stability in harsh environments
Bending Cycle LifespanIndicates durability in dynamic applications
Voltage Rating (300V/500V/1000V)Ensures electrical safety compliance

5. Application Fields

Major industries include:

  • Manufacturing (CNC machines, conveyor belts)
  • Energy (wind turbines, grid automation)
  • Automotive (robotic welding cells, assembly lines)
  • Food & Beverage (washdown-resistant cables for hygiene zones)

6. Leading Manufacturers and Products

ManufacturerRepresentative Product
TE ConnectivityMULTI-CON Industrial Cable Assemblies
Phoenix ContactUC-POWER and UC-SIGNAL series
MolexBrad Industrial Ethernet Cables
LEONI AGCustomized hybrid power-data cables

7. Selection Guidelines

Key considerations:

  • Environmental factors: Temperature, humidity, exposure to oils/chemicals
  • Electrical demands: Voltage, current, frequency
  • Mechanical stress: Flexing, torsion, bending radius
  • Standards compliance: UL, CE, IEC 62282
  • Cost-efficiency: Balancing performance and budget

Case Study: In automotive paint shops, solvent-resistant cables with IP69K ratings are preferred for robotic arms to withstand chemical exposure and high-pressure cleaning.

8. Industry Trends

Emerging trends include:

  • Miniaturization for space-constrained applications
  • Integration of fiber optics for 10Gbps+ industrial networks
  • Smart cables with embedded sensors for predictive maintenance
  • Growing adoption of halogen-free, recyclable materials
  • Hybrid cables combining power, data, and fiber optics
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