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Controllers - Cable Assemblies

Image Part Number Description / PDF Quantity Rfq
2288930

2288930

Phoenix Contact

CABLE ASSEMBLY INTERFACE 6.56'

84
2904487

2904487

Phoenix Contact

CABLE ASSEMBLY INTERFACE 65.62'

0
2296728

2296728

Phoenix Contact

CABLE ASSEMBLY INTERFACE 9.84'

6
2903473

2903473

Phoenix Contact

CABLE ASSEMBLY INTERFACE 19.69'

0
2900125

2900125

Phoenix Contact

CABLE ASSEMBLY INTERFACE 4.9'

2
E58-CIFQ1

E58-CIFQ1

Omron Automation & Safety Services

CABLE USB-SERIAL CONVERSION

0
2299408

2299408

Phoenix Contact

CABLE ASSEMBLY INTERFACE 4.9'

0
2904742

2904742

Phoenix Contact

CABLE ASSEMBLY INTERFACE 13.1'

0
2298470

2298470

Phoenix Contact

CABLE ASSEMBLY INTERFACE 3.28'

0
2298535

2298535

Phoenix Contact

CABLE ASSEMBLY INTERFACE 9.84'

0
AFPG805

AFPG805

Panasonic

CABLE ASSEMBLY POWER 3.28'

13
XW2Z-200S-CV

XW2Z-200S-CV

Omron Automation & Safety Services

CABLE ASSEMBLY INTERFACE 6.56'

2
2299343

2299343

Phoenix Contact

CABLE ASSEMBLY INTERFACE 13.1'

0
2904636

2904636

Phoenix Contact

CABLE ASSEMBLY INTERFACE 16.4'

0
2289065

2289065

Phoenix Contact

CABLE ASSEMBLY INTERFACE 1.64'

9
2304212

2304212

Phoenix Contact

CABLE ASSEMBLY INTERFACE 6.56'

0
2904421

2904421

Phoenix Contact

CABLE ASSEMBLY INTERFACE 65.62'

0
2299327

2299327

Phoenix Contact

CABLE ASSEMBLY INTERFACE 6.56'

0
2299440

2299440

Phoenix Contact

CABLE ASSEMBLY INTERFACE 19.69'

0
2321622

2321622

Phoenix Contact

CABLE ASSEMBLY INTERFACE 62.34'

0

Controllers - Cable Assemblies

1. Overview

Controller cable assemblies are pre-assembled wiring systems designed to connect industrial controllers (e.g., PLCs, HMIs, and drives) to sensors, actuators, and other equipment. They ensure reliable transmission of electrical power, signals, and data in complex automation systems. These assemblies are critical for maintaining operational efficiency, reducing downtime, and enabling scalable industrial solutions in sectors like manufacturing, energy, and transportation.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Power CablesHigh current capacity, durable insulation for electrical power transmissionMotors, pumps, compressors
Signal CablesLow-voltage transmission, noise-resistant for data integritySensors, encoders, proximity switches
Shielded CablesEMI/RFI protection via metallic shielding layersPLCs, CNC machines, robotic arms
Industrial Ethernet CablesHigh-speed data transfer, protocols like PROFINET or EtherCATNetworked automation systems, IIoT devices

3. Structure and Components

A typical cable assembly comprises:

  • Conductors: Annealed copper or aluminum for conductivity
  • Insulation: Thermoplastic (PVC), cross-linked polyethylene (XLPE) for dielectric strength
  • Shielding: Braided copper, foil, or served tape to block interference
  • Jacket: Flame-retardant, abrasion-resistant materials (e.g., PUR, TPE)
  • Connectors: M12, RJ45, or custom interfaces with IP ratings (e.g., IP67)

4. Key Technical Specifications

ParameterImportance
Conductor Cross-Section (mm )Determines current-carrying capacity
Shielding Efficiency (dB)Measures EMI/RFI noise reduction
Temperature Range (-40 C to +125 C)Defines operational stability in harsh environments
Bending Cycle LifespanIndicates durability in dynamic applications
Voltage Rating (300V/500V/1000V)Ensures electrical safety compliance

5. Application Fields

Major industries include:

  • Manufacturing (CNC machines, conveyor belts)
  • Energy (wind turbines, grid automation)
  • Automotive (robotic welding cells, assembly lines)
  • Food & Beverage (washdown-resistant cables for hygiene zones)

6. Leading Manufacturers and Products

ManufacturerRepresentative Product
TE ConnectivityMULTI-CON Industrial Cable Assemblies
Phoenix ContactUC-POWER and UC-SIGNAL series
MolexBrad Industrial Ethernet Cables
LEONI AGCustomized hybrid power-data cables

7. Selection Guidelines

Key considerations:

  • Environmental factors: Temperature, humidity, exposure to oils/chemicals
  • Electrical demands: Voltage, current, frequency
  • Mechanical stress: Flexing, torsion, bending radius
  • Standards compliance: UL, CE, IEC 62282
  • Cost-efficiency: Balancing performance and budget

Case Study: In automotive paint shops, solvent-resistant cables with IP69K ratings are preferred for robotic arms to withstand chemical exposure and high-pressure cleaning.

8. Industry Trends

Emerging trends include:

  • Miniaturization for space-constrained applications
  • Integration of fiber optics for 10Gbps+ industrial networks
  • Smart cables with embedded sensors for predictive maintenance
  • Growing adoption of halogen-free, recyclable materials
  • Hybrid cables combining power, data, and fiber optics
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