Controllers - Cable Assemblies

Image Part Number Description / PDF Quantity Rfq
2904407

2904407

Phoenix Contact

CABLE ASSEMBLY INTERFACE 19.69'

0

2318635

2318635

Phoenix Contact

CABLE ASSEMBLY INTERFACE 3.28'

3

AFP7EXPC01

AFP7EXPC01

Panasonic

CABLE ASSEMBLY EXTENSION 3.28'

4

2318402

2318402

Phoenix Contact

CABLE ASSEMBLY INTERFACE 4.9'

5

2904748

2904748

Phoenix Contact

CABLE ASSEMBLY INTERFACE 6.56'

0

2300818

2300818

Phoenix Contact

CABLE ASSEMBLY INTERFACE 9.84'

0

AYT1505-US

AYT1505-US

3M

CABLE ASSY INTERFACE FP SERIES

67

2288901

2288901

Phoenix Contact

CABLE ASSEMBLY INTERFACE 1.64'

146

XW2Z-100J-B25

XW2Z-100J-B25

Omron Automation & Safety Services

CABLE ASSEMBLY INTERFACE 3.28'

2

XW2Z-100J-A11

XW2Z-100J-A11

Omron Automation & Safety Services

CABLE ASSEMBLY INTERFACE 3.28'

2

2289683

2289683

Phoenix Contact

CABLE ASSEMBLY INTERFACE 32.8'

0

2904418

2904418

Phoenix Contact

CABLE ASSEMBLY INTERFACE 55.78'

0

2903482

2903482

Phoenix Contact

CABLE ASSEMBLY INTERFACE 26.25'

0

XW2Z-100J-A7

XW2Z-100J-A7

Omron Automation & Safety Services

CABLE ASSEMBLY INTERFACE 3.28'

2

2321059

2321059

Phoenix Contact

CABLE ASSEMBLY INTERFACE 13.1'

0

AFP85131

AFP85131

Panasonic

CABLE ASSEMBLY INTERFACE 3.28'

0

2289641

2289641

Phoenix Contact

CABLE ASSEMBLY INTERFACE 26.25'

0

2299220

2299220

Phoenix Contact

CABLE ASSEMBLY INTERFACE 4.9'

0

CS1W-CN224

CS1W-CN224

Omron Automation & Safety Services

CABLE ASSEMBLY INTERFACE 6.56'

1

88950105

88950105

Crouzet

CABLE ASSEMBLY PROGRAMMING 9.84'

0

Controllers - Cable Assemblies

1. Overview

Controller cable assemblies are pre-assembled wiring systems designed to connect industrial controllers (e.g., PLCs, HMIs, and drives) to sensors, actuators, and other equipment. They ensure reliable transmission of electrical power, signals, and data in complex automation systems. These assemblies are critical for maintaining operational efficiency, reducing downtime, and enabling scalable industrial solutions in sectors like manufacturing, energy, and transportation.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Power CablesHigh current capacity, durable insulation for electrical power transmissionMotors, pumps, compressors
Signal CablesLow-voltage transmission, noise-resistant for data integritySensors, encoders, proximity switches
Shielded CablesEMI/RFI protection via metallic shielding layersPLCs, CNC machines, robotic arms
Industrial Ethernet CablesHigh-speed data transfer, protocols like PROFINET or EtherCATNetworked automation systems, IIoT devices

3. Structure and Components

A typical cable assembly comprises:

  • Conductors: Annealed copper or aluminum for conductivity
  • Insulation: Thermoplastic (PVC), cross-linked polyethylene (XLPE) for dielectric strength
  • Shielding: Braided copper, foil, or served tape to block interference
  • Jacket: Flame-retardant, abrasion-resistant materials (e.g., PUR, TPE)
  • Connectors: M12, RJ45, or custom interfaces with IP ratings (e.g., IP67)

4. Key Technical Specifications

ParameterImportance
Conductor Cross-Section (mm )Determines current-carrying capacity
Shielding Efficiency (dB)Measures EMI/RFI noise reduction
Temperature Range (-40 C to +125 C)Defines operational stability in harsh environments
Bending Cycle LifespanIndicates durability in dynamic applications
Voltage Rating (300V/500V/1000V)Ensures electrical safety compliance

5. Application Fields

Major industries include:

  • Manufacturing (CNC machines, conveyor belts)
  • Energy (wind turbines, grid automation)
  • Automotive (robotic welding cells, assembly lines)
  • Food & Beverage (washdown-resistant cables for hygiene zones)

6. Leading Manufacturers and Products

ManufacturerRepresentative Product
TE ConnectivityMULTI-CON Industrial Cable Assemblies
Phoenix ContactUC-POWER and UC-SIGNAL series
MolexBrad Industrial Ethernet Cables
LEONI AGCustomized hybrid power-data cables

7. Selection Guidelines

Key considerations:

  • Environmental factors: Temperature, humidity, exposure to oils/chemicals
  • Electrical demands: Voltage, current, frequency
  • Mechanical stress: Flexing, torsion, bending radius
  • Standards compliance: UL, CE, IEC 62282
  • Cost-efficiency: Balancing performance and budget

Case Study: In automotive paint shops, solvent-resistant cables with IP69K ratings are preferred for robotic arms to withstand chemical exposure and high-pressure cleaning.

8. Industry Trends

Emerging trends include:

  • Miniaturization for space-constrained applications
  • Integration of fiber optics for 10Gbps+ industrial networks
  • Smart cables with embedded sensors for predictive maintenance
  • Growing adoption of halogen-free, recyclable materials
  • Hybrid cables combining power, data, and fiber optics
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