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Controllers - Cable Assemblies

Image Part Number Description / PDF Quantity Rfq
DV0P0980W-1

DV0P0980W-1

Panasonic

CABLE ASSEMBLY INTERFACE 3.28'

2
2289573

2289573

Phoenix Contact

CABLE ASSEMBLY INTERFACE 14.76'

0
2289586

2289586

Phoenix Contact

CABLE ASSEMBLY INTERFACE 16.4'

0
2905263

2905263

Phoenix Contact

CABLE ASSEMBLY INTERFACE 0.984'

23
2904754

2904754

Phoenix Contact

CABLE ASSEMBLY INTERFACE 29.5'

0
XW2Z-200B

XW2Z-200B

Omron Automation & Safety Services

CABLE ASSEMBLY INTERFACE 6.56'

0
2904422

2904422

Phoenix Contact

CABLE ASSEMBLY INTERFACE 82.0'

0
2299042

2299042

Phoenix Contact

CABLE ASSEMBLY INTERFACE 26.25'

0
2299411

2299411

Phoenix Contact

CABLE ASSEMBLY INTERFACE 6.56'

2
2294623

2294623

Phoenix Contact

CABLE ASSEMBLY INTERFACE 3.28'

1
CS1W-CIF31

CS1W-CIF31

Omron Automation & Safety Services

CABLE ASSEMBLY

6
2299314

2299314

Phoenix Contact

CABLE ASSEMBLY INTERFACE 4.9'

0
2904749

2904749

Phoenix Contact

CABLE ASSEMBLY INTERFACE 9.84'

0
2904648

2904648

Phoenix Contact

CABLE ASSEMBLY INTERFACE 82.0'

0
2901609

2901609

Phoenix Contact

VIP-CAB-FLK14/AXIO/0 14/3 0M

0
2288956

2288956

Phoenix Contact

CABLE ASSEMBLY INTERFACE 9.84'

3
2901610

2901610

Phoenix Contact

VIP-CAB-FLK14/AXIO/0 14/4 0M

0
UMPMC

UMPMC

Omron Automation & Safety Services

CABLE ASSEMBLY INTERFACE

2
ZEN-CIF01

ZEN-CIF01

Omron Automation & Safety Services

CABLE ASSEMBLY INTERFACE 6.56'

2
FP2-EC2

FP2-EC2

Panasonic

CABLE ASSEMBLY INTERFACE 6.56'

0

Controllers - Cable Assemblies

1. Overview

Controller cable assemblies are pre-assembled wiring systems designed to connect industrial controllers (e.g., PLCs, HMIs, and drives) to sensors, actuators, and other equipment. They ensure reliable transmission of electrical power, signals, and data in complex automation systems. These assemblies are critical for maintaining operational efficiency, reducing downtime, and enabling scalable industrial solutions in sectors like manufacturing, energy, and transportation.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Power CablesHigh current capacity, durable insulation for electrical power transmissionMotors, pumps, compressors
Signal CablesLow-voltage transmission, noise-resistant for data integritySensors, encoders, proximity switches
Shielded CablesEMI/RFI protection via metallic shielding layersPLCs, CNC machines, robotic arms
Industrial Ethernet CablesHigh-speed data transfer, protocols like PROFINET or EtherCATNetworked automation systems, IIoT devices

3. Structure and Components

A typical cable assembly comprises:

  • Conductors: Annealed copper or aluminum for conductivity
  • Insulation: Thermoplastic (PVC), cross-linked polyethylene (XLPE) for dielectric strength
  • Shielding: Braided copper, foil, or served tape to block interference
  • Jacket: Flame-retardant, abrasion-resistant materials (e.g., PUR, TPE)
  • Connectors: M12, RJ45, or custom interfaces with IP ratings (e.g., IP67)

4. Key Technical Specifications

ParameterImportance
Conductor Cross-Section (mm )Determines current-carrying capacity
Shielding Efficiency (dB)Measures EMI/RFI noise reduction
Temperature Range (-40 C to +125 C)Defines operational stability in harsh environments
Bending Cycle LifespanIndicates durability in dynamic applications
Voltage Rating (300V/500V/1000V)Ensures electrical safety compliance

5. Application Fields

Major industries include:

  • Manufacturing (CNC machines, conveyor belts)
  • Energy (wind turbines, grid automation)
  • Automotive (robotic welding cells, assembly lines)
  • Food & Beverage (washdown-resistant cables for hygiene zones)

6. Leading Manufacturers and Products

ManufacturerRepresentative Product
TE ConnectivityMULTI-CON Industrial Cable Assemblies
Phoenix ContactUC-POWER and UC-SIGNAL series
MolexBrad Industrial Ethernet Cables
LEONI AGCustomized hybrid power-data cables

7. Selection Guidelines

Key considerations:

  • Environmental factors: Temperature, humidity, exposure to oils/chemicals
  • Electrical demands: Voltage, current, frequency
  • Mechanical stress: Flexing, torsion, bending radius
  • Standards compliance: UL, CE, IEC 62282
  • Cost-efficiency: Balancing performance and budget

Case Study: In automotive paint shops, solvent-resistant cables with IP69K ratings are preferred for robotic arms to withstand chemical exposure and high-pressure cleaning.

8. Industry Trends

Emerging trends include:

  • Miniaturization for space-constrained applications
  • Integration of fiber optics for 10Gbps+ industrial networks
  • Smart cables with embedded sensors for predictive maintenance
  • Growing adoption of halogen-free, recyclable materials
  • Hybrid cables combining power, data, and fiber optics
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