ample-chip ample-chip
RFQ
BOM

Controllers - Cable Assemblies

Image Part Number Description / PDF Quantity Rfq
88970109

88970109

Crouzet

CABLE ASSY COMMUNICATIONS 9.84'

13
2305237

2305237

Phoenix Contact

CABLE ASSEMBLY INTERFACE 13.1'

1
2299437

2299437

Phoenix Contact

CABLE ASSEMBLY INTERFACE 13.1'

0
CBLUSB7K

CBLUSB7K

Red Lion

USB CONV + CBLPRO7K

3
2314367

2314367

Phoenix Contact

CABLE ASSEMBLY INTERFACE 13.1'

0
2314930

2314930

Phoenix Contact

CABLE ASSEMBLY INTERFACE 26.25'

0
2296472

2296472

Phoenix Contact

CABLE ASSEMBLY INTERFACE 4.9'

1
2314192

2314192

Phoenix Contact

CABLE ASSEMBLY INTERFACE 13.1'

0
2903475

2903475

Phoenix Contact

CABLE ASSEMBLY INTERFACE 32.8'

0
XW2Z-200S-V

XW2Z-200S-V

Omron Automation & Safety Services

CABLE ASSEMBLY INTERFACE 6.56'

1
2288972

2288972

Phoenix Contact

CABLE ASSEMBLY INTERFACE 13.1'

4
2296980

2296980

Phoenix Contact

CABLE ASSEMBLY INTERFACE 3.28'

0
2901607

2901607

Phoenix Contact

VIP-CAB-FLK14/AXIO/0 14/2 0M

327
2904740

2904740

Phoenix Contact

CABLE ASSEMBLY INTERFACE 6.56'

0
2900122

2900122

Phoenix Contact

CABLE ASSEMBLY INTERFACE 1.64'

14
2903506

2903506

Phoenix Contact

CABLE ASSEMBLY INTERFACE 13.1'

0
2904739

2904739

Phoenix Contact

CABLE ASSEMBLY INTERFACE 3.28'

0
2299592

2299592

Phoenix Contact

CABLE ASSEMBLY INTERFACE 26.25'

1
2903480

2903480

Phoenix Contact

CABLE ASSEMBLY INTERFACE 13.1'

0
2904746

2904746

Phoenix Contact

CABLE ASSEMBLY INTERFACE 29.5'

0

Controllers - Cable Assemblies

1. Overview

Controller cable assemblies are pre-assembled wiring systems designed to connect industrial controllers (e.g., PLCs, HMIs, and drives) to sensors, actuators, and other equipment. They ensure reliable transmission of electrical power, signals, and data in complex automation systems. These assemblies are critical for maintaining operational efficiency, reducing downtime, and enabling scalable industrial solutions in sectors like manufacturing, energy, and transportation.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Power CablesHigh current capacity, durable insulation for electrical power transmissionMotors, pumps, compressors
Signal CablesLow-voltage transmission, noise-resistant for data integritySensors, encoders, proximity switches
Shielded CablesEMI/RFI protection via metallic shielding layersPLCs, CNC machines, robotic arms
Industrial Ethernet CablesHigh-speed data transfer, protocols like PROFINET or EtherCATNetworked automation systems, IIoT devices

3. Structure and Components

A typical cable assembly comprises:

  • Conductors: Annealed copper or aluminum for conductivity
  • Insulation: Thermoplastic (PVC), cross-linked polyethylene (XLPE) for dielectric strength
  • Shielding: Braided copper, foil, or served tape to block interference
  • Jacket: Flame-retardant, abrasion-resistant materials (e.g., PUR, TPE)
  • Connectors: M12, RJ45, or custom interfaces with IP ratings (e.g., IP67)

4. Key Technical Specifications

ParameterImportance
Conductor Cross-Section (mm )Determines current-carrying capacity
Shielding Efficiency (dB)Measures EMI/RFI noise reduction
Temperature Range (-40 C to +125 C)Defines operational stability in harsh environments
Bending Cycle LifespanIndicates durability in dynamic applications
Voltage Rating (300V/500V/1000V)Ensures electrical safety compliance

5. Application Fields

Major industries include:

  • Manufacturing (CNC machines, conveyor belts)
  • Energy (wind turbines, grid automation)
  • Automotive (robotic welding cells, assembly lines)
  • Food & Beverage (washdown-resistant cables for hygiene zones)

6. Leading Manufacturers and Products

ManufacturerRepresentative Product
TE ConnectivityMULTI-CON Industrial Cable Assemblies
Phoenix ContactUC-POWER and UC-SIGNAL series
MolexBrad Industrial Ethernet Cables
LEONI AGCustomized hybrid power-data cables

7. Selection Guidelines

Key considerations:

  • Environmental factors: Temperature, humidity, exposure to oils/chemicals
  • Electrical demands: Voltage, current, frequency
  • Mechanical stress: Flexing, torsion, bending radius
  • Standards compliance: UL, CE, IEC 62282
  • Cost-efficiency: Balancing performance and budget

Case Study: In automotive paint shops, solvent-resistant cables with IP69K ratings are preferred for robotic arms to withstand chemical exposure and high-pressure cleaning.

8. Industry Trends

Emerging trends include:

  • Miniaturization for space-constrained applications
  • Integration of fiber optics for 10Gbps+ industrial networks
  • Smart cables with embedded sensors for predictive maintenance
  • Growing adoption of halogen-free, recyclable materials
  • Hybrid cables combining power, data, and fiber optics
RFQ BOM Call Skype Email
Top