Thermal - Heat Pipes, Vapor Chambers

Image Part Number Description / PDF Quantity Rfq
ATS-HP-F5L400S8W-206

ATS-HP-F5L400S8W-206

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 8W 7X2X400MM

0

ATS-HP-F8L500S11W-363

ATS-HP-F8L500S11W-363

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 11W 11.4X2.5X500MM

0

ATS-HP-F6L200S22W-278

ATS-HP-F6L200S22W-278

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 22W 8.1X3X200MM

0

ATS-HP-D9.5L450S38W-162

ATS-HP-D9.5L450S38W-162

Advanced Thermal Solutions, Inc.

ROUND HEATPIPE 39W 9.5X450MM

0

ATS-HP-F6L150S30W-029

ATS-HP-F6L150S30W-029

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 30W 3X8X150MM

85

ATS-HP-F8L150S41W-392

ATS-HP-F8L150S41W-392

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 41W 10.9X3.8X150MM

0

ATS-HP-F8L350S17W-369

ATS-HP-F8L350S17W-369

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 17W 11.3X3X350MM

0

ATS-HP-F6L100S41W-246

ATS-HP-F6L100S41W-246

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 41W 8.4X2.3X100MM

0

ATS-HP-F8L150S38W-356

ATS-HP-F8L150S38W-356

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 38W 11.4X2.5X150MM

0

ATS-HP-F8L200S28W-357

ATS-HP-F8L200S28W-357

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 28W 11.4X2.5X200MM

0

ATS-HP-F6L70S71W-347

ATS-HP-F6L70S71W-347

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 71W 6.8X5.3X70MM

0

ATS-HP-F6L300S13W-244

ATS-HP-F6L300S13W-244

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 13W 8.6X2X300MM

0

ATS-HP-D7L250S51W-139

ATS-HP-D7L250S51W-139

Advanced Thermal Solutions, Inc.

ROUND HEATPIPE 52W 7X250MM

0

ATS-HP-F8L350S18W-441

ATS-HP-F8L350S18W-441

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 18W 10.1X5X350MM

0

ATS-HP-F6L400S11W-290

ATS-HP-F6L400S11W-290

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 11W 7.9X3.2X400MM

0

ATS-HP-F6L200S22W-270

ATS-HP-F6L200S22W-270

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 22W 8.1X2.8X200MM

0

ATS-HP-F5L150S25W-032

ATS-HP-F5L150S25W-032

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 25W 2.5X8.2X150MM

37

ATS-HP-F4L150S19W-194

ATS-HP-F4L150S19W-194

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 19W 4.8X3X150MM

417

ATS-HP-D10L100S199W-166

ATS-HP-D10L100S199W-166

Advanced Thermal Solutions, Inc.

ROUND HEATPIPE 200W 10X100MM

0

ATS-HP-F6L300S16W-328

ATS-HP-F6L300S16W-328

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 16W 7.2X4.5X300MM

0

Thermal - Heat Pipes, Vapor Chambers

1. Overview

Heat pipes and vapor chambers are passive two-phase heat transfer devices that utilize phase change cycles (evaporation-condensation) to efficiently redistribute thermal energy. These technologies play critical roles in modern electronics, aerospace, and energy systems by maintaining optimal operating temperatures for high-performance components.

2. Major Types & Functional Classification

Type Functional Features Application Examples
Sintered Wick Heat Pipe High thermal conductivity (5-10x copper), anti-gravity operation CPU/GPU cooling in servers
Gravity-Assisted Heat Pipe Lower cost, requires vertical orientation Air-cooled heat sinks for consumer electronics
Variable Conductance Heat Pipe (VCHP) Temperature-controlled operation via non-condensable gas Aerospace thermal regulation systems
Copper-Water Vapor Chamber Ultra-thin design ( 3mm), planar heat spreading Smartphone SoC cooling
Stainless Steel-Amonia VC High reliability for extreme environments Satellite thermal control

3. Structure & Composition

Heat pipes typically consist of: 1) Inner wick structure (sintered powder, grooved, or mesh), 2) Working fluid (water, ammonia, or methanol), 3) Sealed container (copper, aluminum). Vapor chambers have similar components but feature: 1) Flat sealed enclosure with internal support pillars, 2) Multi-directional vapor flow channels, 3) Advanced micro-structured wick layers.

4. Key Technical Specifications

Parameter Importance Typical Values
Effective Thermal Conductivity Determines heat transport capacity 10,000-50,000 W/m K
Operating Temperature Range Defines environmental compatibility -50 C to 300 C
Maximum Heat Transport Capacity Design limit for thermal load 50-500 W
Pressure Resistance Structural integrity under stress 1-5 MPa
Response Time Speed of thermal equilibrium 10-100 ms

5. Application Fields

  • Consumer electronics: Smartphone processors, gaming consoles
  • Data centers: Server rack cooling systems
  • Renewable energy: Solar inverters, energy storage systems
  • Automotive: EV battery pack thermal management
  • Industrial: High-power laser modules, semiconductor manufacturing equipment

6. Leading Manufacturers & Products

Manufacturer Representative Product Key Features
Cooler Master Hyper Heat Pipe Series Nano-fiber wick structure, 120W capacity
Thermacore TS Heat Pipe Space-qualified VCHP design
Aavid (TE Connectivity) Vapor Chamber 3.0 0.8mm thickness for mobile devices
Calsonic Kansei AeroChamber VC For automotive LiDAR systems

7. Selection Guidelines

Key considerations include: 1) Thermal load requirements, 2) Available space constraints, 3) Operating environment conditions (temperature/vibration), 4) Interface compatibility (Cp vs. Al), 5) Cost-performance trade-offs. For high-reliability applications, materials selection and accelerated life testing become critical factors.

8. Industry Trends

The market is evolving towards micro-scale integration (e.g., 0.4mm diameter heat pipes), advanced nanofluid working media, and hybrid systems combining heat pipes with liquid cooling. Emerging applications in 5G infrastructure and autonomous vehicle systems are driving demand for ultra-thin vapor chambers with 3D printing-formed wick structures. Market growth is projected at 12.8% CAGR through 2030, with significant R&D investments in space thermal control and data center liquid-assisted solutions.

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