Thermal - Heat Pipes, Vapor Chambers

Image Part Number Description / PDF Quantity Rfq
ATS-HP-F5L150S21W-201

ATS-HP-F5L150S21W-201

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 21W 7X2X150MM

0

ATS-HP-F5L150S26W-233

ATS-HP-F5L150S26W-233

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 26W 5.9X4X150MM

0

ATS-HP-F8L500S12W-381

ATS-HP-F8L500S12W-381

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 12W 11.1X3.2X500MM

0

ATS-HP-F5L250S35W-027

ATS-HP-F5L250S35W-027

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 35W 2.5X8.2X250MM

94

ATS-HP-D8L250S62W-149

ATS-HP-D8L250S62W-149

Advanced Thermal Solutions, Inc.

ROUND HEATPIPE 62W 8X250MM

157

ATS-HP-F6L400S11W-274

ATS-HP-F6L400S11W-274

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 11W 8.1X2.8X400MM

0

ATS-HP-F9L100S80W-012

ATS-HP-F9L100S80W-012

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 80W 4.5X10.5X100MM

153

ATS-HP-F6L100S45W-292

ATS-HP-F6L100S45W-292

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 45W 7.8X3.5X100MM

0

ATS-HP-F8L500S12W-372

ATS-HP-F8L500S12W-372

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 12W 11.3X3X500MM

0

ATS-HP-F8L300S21W-431

ATS-HP-F8L300S21W-431

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 21W 10.3X4.7X300MM

0

ATS-HP-D10L550S36W-175

ATS-HP-D10L550S36W-175

Advanced Thermal Solutions, Inc.

ROUND HEATPIPE 36W 10X550MM

0

ATS-HP-D9.5L600S29W-165

ATS-HP-D9.5L600S29W-165

Advanced Thermal Solutions, Inc.

ROUND HEATPIPE 29W 9.5X600MM

0

ATS-HP-F5L200S18W-218

ATS-HP-F5L200S18W-218

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 18W 6.4X3X200MM

0

ATS-HP-F5L350S9W-205

ATS-HP-F5L350S9W-205

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 9W 7X2X350MM

0

ATS-HP-F8L250S25W-394

ATS-HP-F8L250S25W-394

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 25W 10.9X3.8X250MM

0

ATS-HP-F6L200S22W-262

ATS-HP-F6L200S22W-262

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 22W 8.2X2.7X200MM

0

ATS-HP-F6L70S64W-283

ATS-HP-F6L70S64W-283

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 64W 7.9X3.2X70MM

0

ATS-HP-F6L70S69W-331

ATS-HP-F6L70S69W-331

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 69W 7.1X4.8X70MM

0

ATS-HP-F6L100S42W-252

ATS-HP-F6L100S42W-252

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 42W 8.3X2.5X100MM

461

ATS-HP-F8L300S21W-440

ATS-HP-F8L300S21W-440

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 21W 10.1X5X300MM

0

Thermal - Heat Pipes, Vapor Chambers

1. Overview

Heat pipes and vapor chambers are passive two-phase heat transfer devices that utilize phase change cycles (evaporation-condensation) to efficiently redistribute thermal energy. These technologies play critical roles in modern electronics, aerospace, and energy systems by maintaining optimal operating temperatures for high-performance components.

2. Major Types & Functional Classification

Type Functional Features Application Examples
Sintered Wick Heat Pipe High thermal conductivity (5-10x copper), anti-gravity operation CPU/GPU cooling in servers
Gravity-Assisted Heat Pipe Lower cost, requires vertical orientation Air-cooled heat sinks for consumer electronics
Variable Conductance Heat Pipe (VCHP) Temperature-controlled operation via non-condensable gas Aerospace thermal regulation systems
Copper-Water Vapor Chamber Ultra-thin design ( 3mm), planar heat spreading Smartphone SoC cooling
Stainless Steel-Amonia VC High reliability for extreme environments Satellite thermal control

3. Structure & Composition

Heat pipes typically consist of: 1) Inner wick structure (sintered powder, grooved, or mesh), 2) Working fluid (water, ammonia, or methanol), 3) Sealed container (copper, aluminum). Vapor chambers have similar components but feature: 1) Flat sealed enclosure with internal support pillars, 2) Multi-directional vapor flow channels, 3) Advanced micro-structured wick layers.

4. Key Technical Specifications

Parameter Importance Typical Values
Effective Thermal Conductivity Determines heat transport capacity 10,000-50,000 W/m K
Operating Temperature Range Defines environmental compatibility -50 C to 300 C
Maximum Heat Transport Capacity Design limit for thermal load 50-500 W
Pressure Resistance Structural integrity under stress 1-5 MPa
Response Time Speed of thermal equilibrium 10-100 ms

5. Application Fields

  • Consumer electronics: Smartphone processors, gaming consoles
  • Data centers: Server rack cooling systems
  • Renewable energy: Solar inverters, energy storage systems
  • Automotive: EV battery pack thermal management
  • Industrial: High-power laser modules, semiconductor manufacturing equipment

6. Leading Manufacturers & Products

Manufacturer Representative Product Key Features
Cooler Master Hyper Heat Pipe Series Nano-fiber wick structure, 120W capacity
Thermacore TS Heat Pipe Space-qualified VCHP design
Aavid (TE Connectivity) Vapor Chamber 3.0 0.8mm thickness for mobile devices
Calsonic Kansei AeroChamber VC For automotive LiDAR systems

7. Selection Guidelines

Key considerations include: 1) Thermal load requirements, 2) Available space constraints, 3) Operating environment conditions (temperature/vibration), 4) Interface compatibility (Cp vs. Al), 5) Cost-performance trade-offs. For high-reliability applications, materials selection and accelerated life testing become critical factors.

8. Industry Trends

The market is evolving towards micro-scale integration (e.g., 0.4mm diameter heat pipes), advanced nanofluid working media, and hybrid systems combining heat pipes with liquid cooling. Emerging applications in 5G infrastructure and autonomous vehicle systems are driving demand for ultra-thin vapor chambers with 3D printing-formed wick structures. Market growth is projected at 12.8% CAGR through 2030, with significant R&D investments in space thermal control and data center liquid-assisted solutions.

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