Thermal - Heat Pipes, Vapor Chambers

Image Part Number Description / PDF Quantity Rfq
ATS-HP-D6L350S30W-133

ATS-HP-D6L350S30W-133

Advanced Thermal Solutions, Inc.

ROUND HEATPIPE 31W 6X350MM

0

ATS-HP-D5L200G40W-003

ATS-HP-D5L200G40W-003

Advanced Thermal Solutions, Inc.

ROUND HEATPIPE 40W 4X200MM

41

ATS-HP-F6L70S68W-323

ATS-HP-F6L70S68W-323

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 68W 7.2X4.5X70MM

0

ATS-HP-F8L250S26W-439

ATS-HP-F8L250S26W-439

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 26W 10.1X5X250MM

0

ATS-HP-F5L100S32W-200

ATS-HP-F5L100S32W-200

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 32W 7X2X100MM

421

ATS-HP-D5L100S80W-121

ATS-HP-D5L100S80W-121

Advanced Thermal Solutions, Inc.

ROUND HEATPIPE 81W 5X100MM

167

ATS-HP-F7L200S65W-018

ATS-HP-F7L200S65W-018

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 65W 3.5X11.2X200MM

78

ATS-HP-F6L70S56W-239

ATS-HP-F6L70S56W-239

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 56W 8.6X2X70MM

82

ATS-HP-F4L100S27W-186

ATS-HP-F4L100S27W-186

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 27W 5.1X2.5X100MM

373

ATS-HP-F8L450S13W-389

ATS-HP-F8L450S13W-389

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 13W 10.9X3.5X450MM

0

ATS-HP-F6L100S49W-340

ATS-HP-F6L100S49W-340

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 49W 7X5X100MM

0

ATS-HP-F5L70S52W-215

ATS-HP-F5L70S52W-215

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 52W 6.4X3X70MM

0

ATS-HP-F6L400S12W-338

ATS-HP-F6L400S12W-338

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 12W 7.1X4.8X400MM

0

ATS-HP-F6L400S12W-354

ATS-HP-F6L400S12W-354

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 12W 6.8X5.3X400MM

0

ATS-HP-F6L250S18W-287

ATS-HP-F6L250S18W-287

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 18W 7.9X3.2X250MM

0

ATS-HP-D9.5L350S49W-160

ATS-HP-D9.5L350S49W-160

Advanced Thermal Solutions, Inc.

ROUND HEATPIPE 50W 9.5X350MM

0

ATS-HP-F5L300S12W-220

ATS-HP-F5L300S12W-220

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 12W 6.4X3X300MM

0

ATS-HP-D7L70S185W-135

ATS-HP-D7L70S185W-135

Advanced Thermal Solutions, Inc.

ROUND HEATPIPE 185W 7X70MM

0

ATS-HP-F6L100S49W-332

ATS-HP-F6L100S49W-332

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 49W 7.1X4.8X100MM

0

ATS-HP-D4L200S25W-118

ATS-HP-D4L200S25W-118

Advanced Thermal Solutions, Inc.

ROUND HEATPIPE 25W 4X200MM

260

Thermal - Heat Pipes, Vapor Chambers

1. Overview

Heat pipes and vapor chambers are passive two-phase heat transfer devices that utilize phase change cycles (evaporation-condensation) to efficiently redistribute thermal energy. These technologies play critical roles in modern electronics, aerospace, and energy systems by maintaining optimal operating temperatures for high-performance components.

2. Major Types & Functional Classification

Type Functional Features Application Examples
Sintered Wick Heat Pipe High thermal conductivity (5-10x copper), anti-gravity operation CPU/GPU cooling in servers
Gravity-Assisted Heat Pipe Lower cost, requires vertical orientation Air-cooled heat sinks for consumer electronics
Variable Conductance Heat Pipe (VCHP) Temperature-controlled operation via non-condensable gas Aerospace thermal regulation systems
Copper-Water Vapor Chamber Ultra-thin design ( 3mm), planar heat spreading Smartphone SoC cooling
Stainless Steel-Amonia VC High reliability for extreme environments Satellite thermal control

3. Structure & Composition

Heat pipes typically consist of: 1) Inner wick structure (sintered powder, grooved, or mesh), 2) Working fluid (water, ammonia, or methanol), 3) Sealed container (copper, aluminum). Vapor chambers have similar components but feature: 1) Flat sealed enclosure with internal support pillars, 2) Multi-directional vapor flow channels, 3) Advanced micro-structured wick layers.

4. Key Technical Specifications

Parameter Importance Typical Values
Effective Thermal Conductivity Determines heat transport capacity 10,000-50,000 W/m K
Operating Temperature Range Defines environmental compatibility -50 C to 300 C
Maximum Heat Transport Capacity Design limit for thermal load 50-500 W
Pressure Resistance Structural integrity under stress 1-5 MPa
Response Time Speed of thermal equilibrium 10-100 ms

5. Application Fields

  • Consumer electronics: Smartphone processors, gaming consoles
  • Data centers: Server rack cooling systems
  • Renewable energy: Solar inverters, energy storage systems
  • Automotive: EV battery pack thermal management
  • Industrial: High-power laser modules, semiconductor manufacturing equipment

6. Leading Manufacturers & Products

Manufacturer Representative Product Key Features
Cooler Master Hyper Heat Pipe Series Nano-fiber wick structure, 120W capacity
Thermacore TS Heat Pipe Space-qualified VCHP design
Aavid (TE Connectivity) Vapor Chamber 3.0 0.8mm thickness for mobile devices
Calsonic Kansei AeroChamber VC For automotive LiDAR systems

7. Selection Guidelines

Key considerations include: 1) Thermal load requirements, 2) Available space constraints, 3) Operating environment conditions (temperature/vibration), 4) Interface compatibility (Cp vs. Al), 5) Cost-performance trade-offs. For high-reliability applications, materials selection and accelerated life testing become critical factors.

8. Industry Trends

The market is evolving towards micro-scale integration (e.g., 0.4mm diameter heat pipes), advanced nanofluid working media, and hybrid systems combining heat pipes with liquid cooling. Emerging applications in 5G infrastructure and autonomous vehicle systems are driving demand for ultra-thin vapor chambers with 3D printing-formed wick structures. Market growth is projected at 12.8% CAGR through 2030, with significant R&D investments in space thermal control and data center liquid-assisted solutions.

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