Thermal - Heat Pipes, Vapor Chambers

Image Part Number Description / PDF Quantity Rfq
ATS-HP-D8L400S38W-152

ATS-HP-D8L400S38W-152

Advanced Thermal Solutions, Inc.

ROUND HEATPIPE 39W 8X400MM

46

ATS-HP-F5L100S30W-031

ATS-HP-F5L100S30W-031

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 30W 2.5X8.2X100MM

100

ATS-HP-F6L300S14W-264

ATS-HP-F6L300S14W-264

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 14W 8.2X2.7X300MM

0

ATS-HP-F8L75S76W-355

ATS-HP-F8L75S76W-355

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 76W 11.4X2.5X75MM

289

ATS-HP-D8L100S155W-146

ATS-HP-D8L100S155W-146

Advanced Thermal Solutions, Inc.

ROUND HEATPIPE 156W 8X100MM

433

ATS-HP-F8L350S19W-450

ATS-HP-F8L350S19W-450

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 19W 9.6X6X350MM

0

ATS-HP-F6L150S33W-341

ATS-HP-F6L150S33W-341

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 33W 7X5X150MM

0

ATS-HP-F6L100S44W-276

ATS-HP-F6L100S44W-276

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 44W 8.1X3X100MM

0

ATS-HP-D8L300S51W-150

ATS-HP-D8L300S51W-150

Advanced Thermal Solutions, Inc.

ROUND HEATPIPE 52W 8X300MM

14

ATS-HP-F6L100S43W-268

ATS-HP-F6L100S43W-268

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 43W 8.1X2.8X100MM

0

ATS-HP-F4L250S11W-189

ATS-HP-F4L250S11W-189

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 11W 5.1X2.5X250MM

0

ATS-HP-D6L200S45W-009

ATS-HP-D6L200S45W-009

Advanced Thermal Solutions, Inc.

ROUND HEATPIPE 45W 6X200MM

77

ATS-HP-F6L100S40W-028

ATS-HP-F6L100S40W-028

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 40W 3X8X100MM

45

ATS-HP-D4L250S20W-119

ATS-HP-D4L250S20W-119

Advanced Thermal Solutions, Inc.

ROUND HEATPIPE 20W 4X250MM

90

ATS-HP-F6L250S16W-243

ATS-HP-F6L250S16W-243

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 16W 8.6X2X250MM

0

ATS-HP-F8L250S25W-412

ATS-HP-F8L250S25W-412

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 25W 10.6X4.2X250MM

0

ATS-HP-F8L300S19W-359

ATS-HP-F8L300S19W-359

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 19W 11.4X2.5X300MM

317

ATS-HP-F8L75S88W-445

ATS-HP-F8L75S88W-445

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 88W 9.6X6X75MM

0

ATS-HP-F5L250S14W-211

ATS-HP-F5L250S14W-211

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 14W 6.7X2.5X250MM

0

ATS-HP-F8L250S24W-385

ATS-HP-F8L250S24W-385

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 24W 10.9X3.5X250MM

0

Thermal - Heat Pipes, Vapor Chambers

1. Overview

Heat pipes and vapor chambers are passive two-phase heat transfer devices that utilize phase change cycles (evaporation-condensation) to efficiently redistribute thermal energy. These technologies play critical roles in modern electronics, aerospace, and energy systems by maintaining optimal operating temperatures for high-performance components.

2. Major Types & Functional Classification

Type Functional Features Application Examples
Sintered Wick Heat Pipe High thermal conductivity (5-10x copper), anti-gravity operation CPU/GPU cooling in servers
Gravity-Assisted Heat Pipe Lower cost, requires vertical orientation Air-cooled heat sinks for consumer electronics
Variable Conductance Heat Pipe (VCHP) Temperature-controlled operation via non-condensable gas Aerospace thermal regulation systems
Copper-Water Vapor Chamber Ultra-thin design ( 3mm), planar heat spreading Smartphone SoC cooling
Stainless Steel-Amonia VC High reliability for extreme environments Satellite thermal control

3. Structure & Composition

Heat pipes typically consist of: 1) Inner wick structure (sintered powder, grooved, or mesh), 2) Working fluid (water, ammonia, or methanol), 3) Sealed container (copper, aluminum). Vapor chambers have similar components but feature: 1) Flat sealed enclosure with internal support pillars, 2) Multi-directional vapor flow channels, 3) Advanced micro-structured wick layers.

4. Key Technical Specifications

Parameter Importance Typical Values
Effective Thermal Conductivity Determines heat transport capacity 10,000-50,000 W/m K
Operating Temperature Range Defines environmental compatibility -50 C to 300 C
Maximum Heat Transport Capacity Design limit for thermal load 50-500 W
Pressure Resistance Structural integrity under stress 1-5 MPa
Response Time Speed of thermal equilibrium 10-100 ms

5. Application Fields

  • Consumer electronics: Smartphone processors, gaming consoles
  • Data centers: Server rack cooling systems
  • Renewable energy: Solar inverters, energy storage systems
  • Automotive: EV battery pack thermal management
  • Industrial: High-power laser modules, semiconductor manufacturing equipment

6. Leading Manufacturers & Products

Manufacturer Representative Product Key Features
Cooler Master Hyper Heat Pipe Series Nano-fiber wick structure, 120W capacity
Thermacore TS Heat Pipe Space-qualified VCHP design
Aavid (TE Connectivity) Vapor Chamber 3.0 0.8mm thickness for mobile devices
Calsonic Kansei AeroChamber VC For automotive LiDAR systems

7. Selection Guidelines

Key considerations include: 1) Thermal load requirements, 2) Available space constraints, 3) Operating environment conditions (temperature/vibration), 4) Interface compatibility (Cp vs. Al), 5) Cost-performance trade-offs. For high-reliability applications, materials selection and accelerated life testing become critical factors.

8. Industry Trends

The market is evolving towards micro-scale integration (e.g., 0.4mm diameter heat pipes), advanced nanofluid working media, and hybrid systems combining heat pipes with liquid cooling. Emerging applications in 5G infrastructure and autonomous vehicle systems are driving demand for ultra-thin vapor chambers with 3D printing-formed wick structures. Market growth is projected at 12.8% CAGR through 2030, with significant R&D investments in space thermal control and data center liquid-assisted solutions.

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