Thermal - Heat Pipes, Vapor Chambers

Image Part Number Description / PDF Quantity Rfq
ATS-HP-F4L70S39W-185

ATS-HP-F4L70S39W-185

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 39W 5.1X2.5X70MM

0

ATS-HP-F8L250S23W-358

ATS-HP-F8L250S23W-358

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 23W 11.4X2.5X250MM

0

ATS-HP-F8L200S30W-384

ATS-HP-F8L200S30W-384

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 30W 10.9X3.5X200MM

0

ATS-HP-D9.5L200S87W-157

ATS-HP-D9.5L200S87W-157

Advanced Thermal Solutions, Inc.

ROUND HEATPIPE 87W 9.5X200MM

0

ATS-HP-F6L350S13W-297

ATS-HP-F6L350S13W-297

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 13W 7.8X3.5X350MM

0

ATS-HP-F6L400S12W-346

ATS-HP-F6L400S12W-346

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 12W 7X5X400MM

0

ATS-HP-D8L70S222W-145

ATS-HP-D8L70S222W-145

Advanced Thermal Solutions, Inc.

ROUND HEATPIPE 223W 8X70MM

0

ATS-HP-F8L400S17W-451

ATS-HP-F8L400S17W-451

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 17W 9.6X6X400MM

506

ATS-HP-F6L400S11W-298

ATS-HP-F6L400S11W-298

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 11W 7.8X3.5X400MM

0

ATS-HP-D9.5L100S174W-155

ATS-HP-D9.5L100S174W-155

Advanced Thermal Solutions, Inc.

ROUND HEATPIPE 174W 9.5X100MM

0

ATS-HP-F4L250S12W-196

ATS-HP-F4L250S12W-196

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 12W 4.8X3X250MM

0

ATS-HP-F6L250S19W-319

ATS-HP-F6L250S19W-319

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 19W 7.4X4.3X250MM

0

ATS-HP-F6L250S18W-279

ATS-HP-F6L250S18W-279

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 18W 8.1X3X250MM

0

ATS-HP-D5L150S53W-122

ATS-HP-D5L150S53W-122

Advanced Thermal Solutions, Inc.

ROUND HEATPIPE 54W 5X150MM

412

ATS-HP-D6L70S153W-127

ATS-HP-D6L70S153W-127

Advanced Thermal Solutions, Inc.

ROUND HEATPIPE 154W 6X70MM

121

ATS-HP-F4L150S16W-180

ATS-HP-F4L150S16W-180

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 16W 5.4X2X150MM

20

ATS-HP-F5L400S10W-238

ATS-HP-F5L400S10W-238

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 10W 5.9X4X400MM

0

ATS-HP-F6L350S13W-313

ATS-HP-F6L350S13W-313

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 13W 7.5X4X350MM

0

ATS-HP-F8L450S15W-452

ATS-HP-F8L450S15W-452

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 15W 9.6X6X450MM

0

ATS-HP-F6L300S15W-296

ATS-HP-F6L300S15W-296

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 15W 7.8X3.5X300MM

0

Thermal - Heat Pipes, Vapor Chambers

1. Overview

Heat pipes and vapor chambers are passive two-phase heat transfer devices that utilize phase change cycles (evaporation-condensation) to efficiently redistribute thermal energy. These technologies play critical roles in modern electronics, aerospace, and energy systems by maintaining optimal operating temperatures for high-performance components.

2. Major Types & Functional Classification

Type Functional Features Application Examples
Sintered Wick Heat Pipe High thermal conductivity (5-10x copper), anti-gravity operation CPU/GPU cooling in servers
Gravity-Assisted Heat Pipe Lower cost, requires vertical orientation Air-cooled heat sinks for consumer electronics
Variable Conductance Heat Pipe (VCHP) Temperature-controlled operation via non-condensable gas Aerospace thermal regulation systems
Copper-Water Vapor Chamber Ultra-thin design ( 3mm), planar heat spreading Smartphone SoC cooling
Stainless Steel-Amonia VC High reliability for extreme environments Satellite thermal control

3. Structure & Composition

Heat pipes typically consist of: 1) Inner wick structure (sintered powder, grooved, or mesh), 2) Working fluid (water, ammonia, or methanol), 3) Sealed container (copper, aluminum). Vapor chambers have similar components but feature: 1) Flat sealed enclosure with internal support pillars, 2) Multi-directional vapor flow channels, 3) Advanced micro-structured wick layers.

4. Key Technical Specifications

Parameter Importance Typical Values
Effective Thermal Conductivity Determines heat transport capacity 10,000-50,000 W/m K
Operating Temperature Range Defines environmental compatibility -50 C to 300 C
Maximum Heat Transport Capacity Design limit for thermal load 50-500 W
Pressure Resistance Structural integrity under stress 1-5 MPa
Response Time Speed of thermal equilibrium 10-100 ms

5. Application Fields

  • Consumer electronics: Smartphone processors, gaming consoles
  • Data centers: Server rack cooling systems
  • Renewable energy: Solar inverters, energy storage systems
  • Automotive: EV battery pack thermal management
  • Industrial: High-power laser modules, semiconductor manufacturing equipment

6. Leading Manufacturers & Products

Manufacturer Representative Product Key Features
Cooler Master Hyper Heat Pipe Series Nano-fiber wick structure, 120W capacity
Thermacore TS Heat Pipe Space-qualified VCHP design
Aavid (TE Connectivity) Vapor Chamber 3.0 0.8mm thickness for mobile devices
Calsonic Kansei AeroChamber VC For automotive LiDAR systems

7. Selection Guidelines

Key considerations include: 1) Thermal load requirements, 2) Available space constraints, 3) Operating environment conditions (temperature/vibration), 4) Interface compatibility (Cp vs. Al), 5) Cost-performance trade-offs. For high-reliability applications, materials selection and accelerated life testing become critical factors.

8. Industry Trends

The market is evolving towards micro-scale integration (e.g., 0.4mm diameter heat pipes), advanced nanofluid working media, and hybrid systems combining heat pipes with liquid cooling. Emerging applications in 5G infrastructure and autonomous vehicle systems are driving demand for ultra-thin vapor chambers with 3D printing-formed wick structures. Market growth is projected at 12.8% CAGR through 2030, with significant R&D investments in space thermal control and data center liquid-assisted solutions.

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