Thermal - Heat Pipes, Vapor Chambers

Image Part Number Description / PDF Quantity Rfq
ATS-HP-D4L100S50W-116

ATS-HP-D4L100S50W-116

Advanced Thermal Solutions, Inc.

ROUND HEATPIPE 50W 4X100MM

497

ATS-HP-F8L300S20W-377

ATS-HP-F8L300S20W-377

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 20W 11.1X3.2X300MM

0

ATS-HP-F6L100S43W-260

ATS-HP-F6L100S43W-260

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 43W 8.2X2.7X100MM

0

ATS-HP-F8L350S17W-387

ATS-HP-F8L350S17W-387

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 17W 10.9X3.5X350MM

0

ATS-HP-D5L300S25W-008

ATS-HP-D5L300S25W-008

Advanced Thermal Solutions, Inc.

ROUND HEATPIPE 25W 5X300MM

0

ATS-HP-D6L400S26W-134

ATS-HP-D6L400S26W-134

Advanced Thermal Solutions, Inc.

ROUND HEATPIPE 27W 6X400MM

11

ATS-HP-D8L150S103W-147

ATS-HP-D8L150S103W-147

Advanced Thermal Solutions, Inc.

ROUND HEATPIPE 104W 8X150MM

426

ATS-HP-F6L350S13W-289

ATS-HP-F6L350S13W-289

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 13W 7.9X3.2X350MM

0

ATS-HP-F6L100S39W-240

ATS-HP-F6L100S39W-240

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 39W 8.6X2X100MM

222

ATS-HP-F8L150S43W-437

ATS-HP-F8L150S43W-437

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 43W 10.1X5X150MM

0

ATS-HP-F8L400S16W-433

ATS-HP-F8L400S16W-433

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 16W 10.3X4.7X400MM

0

ATS-HP-D9.5L150S116W-156

ATS-HP-D9.5L150S116W-156

Advanced Thermal Solutions, Inc.

ROUND HEATPIPE 116W 9.5X150MM

0

ATS-HP-F5L350S11W-229

ATS-HP-F5L350S11W-229

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 11W 6.2X3.5X350MM

0

ATS-HP-F6L300S15W-288

ATS-HP-F6L300S15W-288

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 15W 7.9X3.2X300MM

0

ATS-HP-F8L200S34W-456

ATS-HP-F8L200S34W-456

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 34W 9.5X6.5X200MM

0

ATS-HP-F8L450S15W-461

ATS-HP-F8L450S15W-461

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 15W 9.5X6.5X450MM

0

ATS-HP-F4L200S14W-195

ATS-HP-F4L200S14W-195

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 14W 4.8X3X200MM

0

ATS-HP-D4L200G30W-001

ATS-HP-D4L200G30W-001

Advanced Thermal Solutions, Inc.

ROUND HEATPIPE 30W 4X200MM

268

ATS-HP-F5L100S37W-216

ATS-HP-F5L100S37W-216

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 37W 6.4X3X100MM

0

ATS-HP-F8L450S14W-443

ATS-HP-F8L450S14W-443

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 14W 10.1X5X450MM

0

Thermal - Heat Pipes, Vapor Chambers

1. Overview

Heat pipes and vapor chambers are passive two-phase heat transfer devices that utilize phase change cycles (evaporation-condensation) to efficiently redistribute thermal energy. These technologies play critical roles in modern electronics, aerospace, and energy systems by maintaining optimal operating temperatures for high-performance components.

2. Major Types & Functional Classification

Type Functional Features Application Examples
Sintered Wick Heat Pipe High thermal conductivity (5-10x copper), anti-gravity operation CPU/GPU cooling in servers
Gravity-Assisted Heat Pipe Lower cost, requires vertical orientation Air-cooled heat sinks for consumer electronics
Variable Conductance Heat Pipe (VCHP) Temperature-controlled operation via non-condensable gas Aerospace thermal regulation systems
Copper-Water Vapor Chamber Ultra-thin design ( 3mm), planar heat spreading Smartphone SoC cooling
Stainless Steel-Amonia VC High reliability for extreme environments Satellite thermal control

3. Structure & Composition

Heat pipes typically consist of: 1) Inner wick structure (sintered powder, grooved, or mesh), 2) Working fluid (water, ammonia, or methanol), 3) Sealed container (copper, aluminum). Vapor chambers have similar components but feature: 1) Flat sealed enclosure with internal support pillars, 2) Multi-directional vapor flow channels, 3) Advanced micro-structured wick layers.

4. Key Technical Specifications

Parameter Importance Typical Values
Effective Thermal Conductivity Determines heat transport capacity 10,000-50,000 W/m K
Operating Temperature Range Defines environmental compatibility -50 C to 300 C
Maximum Heat Transport Capacity Design limit for thermal load 50-500 W
Pressure Resistance Structural integrity under stress 1-5 MPa
Response Time Speed of thermal equilibrium 10-100 ms

5. Application Fields

  • Consumer electronics: Smartphone processors, gaming consoles
  • Data centers: Server rack cooling systems
  • Renewable energy: Solar inverters, energy storage systems
  • Automotive: EV battery pack thermal management
  • Industrial: High-power laser modules, semiconductor manufacturing equipment

6. Leading Manufacturers & Products

Manufacturer Representative Product Key Features
Cooler Master Hyper Heat Pipe Series Nano-fiber wick structure, 120W capacity
Thermacore TS Heat Pipe Space-qualified VCHP design
Aavid (TE Connectivity) Vapor Chamber 3.0 0.8mm thickness for mobile devices
Calsonic Kansei AeroChamber VC For automotive LiDAR systems

7. Selection Guidelines

Key considerations include: 1) Thermal load requirements, 2) Available space constraints, 3) Operating environment conditions (temperature/vibration), 4) Interface compatibility (Cp vs. Al), 5) Cost-performance trade-offs. For high-reliability applications, materials selection and accelerated life testing become critical factors.

8. Industry Trends

The market is evolving towards micro-scale integration (e.g., 0.4mm diameter heat pipes), advanced nanofluid working media, and hybrid systems combining heat pipes with liquid cooling. Emerging applications in 5G infrastructure and autonomous vehicle systems are driving demand for ultra-thin vapor chambers with 3D printing-formed wick structures. Market growth is projected at 12.8% CAGR through 2030, with significant R&D investments in space thermal control and data center liquid-assisted solutions.

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