Thermal - Heat Pipes, Vapor Chambers

Image Part Number Description / PDF Quantity Rfq
ATS-HP-F6L70S60W-251

ATS-HP-F6L70S60W-251

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 60W 8.3X2.5X70MM

473

ATS-HP-F7L150S65W-017

ATS-HP-F7L150S65W-017

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 65W 3.5X11.2X150MM

86

ATS-HP-F8L450S13W-371

ATS-HP-F8L450S13W-371

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 13W 11.3X3X450MM

0

ATS-HP-F6L150S26W-241

ATS-HP-F6L150S26W-241

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 26W 8.6X2X150MM

0

ATS-HP-D8L200S77W-148

ATS-HP-D8L200S77W-148

Advanced Thermal Solutions, Inc.

ROUND HEATPIPE 78W 8X200MM

0

ATS-HP-F5L200S20W-234

ATS-HP-F5L200S20W-234

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 20W 5.9X4X200MM

0

ATS-HP-F6L100S47W-308

ATS-HP-F6L100S47W-308

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 47W 7.5X4X100MM

0

ATS-HP-F8L150S42W-419

ATS-HP-F8L150S42W-419

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 42W 10.4X4.5X150MM

0

ATS-HP-D6L300S30W-010

ATS-HP-D6L300S30W-010

Advanced Thermal Solutions, Inc.

ROUND HEATPIPE 30W 6X300MM

127

ATS-HP-F8L350S17W-378

ATS-HP-F8L350S17W-378

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 17W 11.1X3.2X350MM

0

ATS-HP-F8L500S13W-426

ATS-HP-F8L500S13W-426

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 13W 10.4X4.5X500MM

0

ATS-HP-F8L200S32W-438

ATS-HP-F8L200S32W-438

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 32W 10.1X5X200MM

0

ATS-HP-D3L70S26W-111

ATS-HP-D3L70S26W-111

Advanced Thermal Solutions, Inc.

ROUND HEATPIPE 27W 3X70MM

774

ATS-HP-F5L250S15W-219

ATS-HP-F5L250S15W-219

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 15W 6.4X3X250MM

536

ATS-HP-F8L450S13W-362

ATS-HP-F8L450S13W-362

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 13W 11.4X2.5X450MM

0

ATS-HP-F8L500S12W-399

ATS-HP-F8L500S12W-399

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 12W 10.9X3.8X500MM

0

ATS-HP-D7L150S86W-137

ATS-HP-D7L150S86W-137

Advanced Thermal Solutions, Inc.

ROUND HEATPIPE 87W 7X150MM

0

ATS-HP-F5L250S15W-227

ATS-HP-F5L250S15W-227

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 15W 6.2X3.5X250MM

0

ATS-HP-F8L350S18W-432

ATS-HP-F8L350S18W-432

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 18W 10.3X4.7X350MM

0

ATS-HP-F8L400S15W-370

ATS-HP-F8L400S15W-370

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 15W 11.3X3X400MM

0

Thermal - Heat Pipes, Vapor Chambers

1. Overview

Heat pipes and vapor chambers are passive two-phase heat transfer devices that utilize phase change cycles (evaporation-condensation) to efficiently redistribute thermal energy. These technologies play critical roles in modern electronics, aerospace, and energy systems by maintaining optimal operating temperatures for high-performance components.

2. Major Types & Functional Classification

Type Functional Features Application Examples
Sintered Wick Heat Pipe High thermal conductivity (5-10x copper), anti-gravity operation CPU/GPU cooling in servers
Gravity-Assisted Heat Pipe Lower cost, requires vertical orientation Air-cooled heat sinks for consumer electronics
Variable Conductance Heat Pipe (VCHP) Temperature-controlled operation via non-condensable gas Aerospace thermal regulation systems
Copper-Water Vapor Chamber Ultra-thin design ( 3mm), planar heat spreading Smartphone SoC cooling
Stainless Steel-Amonia VC High reliability for extreme environments Satellite thermal control

3. Structure & Composition

Heat pipes typically consist of: 1) Inner wick structure (sintered powder, grooved, or mesh), 2) Working fluid (water, ammonia, or methanol), 3) Sealed container (copper, aluminum). Vapor chambers have similar components but feature: 1) Flat sealed enclosure with internal support pillars, 2) Multi-directional vapor flow channels, 3) Advanced micro-structured wick layers.

4. Key Technical Specifications

Parameter Importance Typical Values
Effective Thermal Conductivity Determines heat transport capacity 10,000-50,000 W/m K
Operating Temperature Range Defines environmental compatibility -50 C to 300 C
Maximum Heat Transport Capacity Design limit for thermal load 50-500 W
Pressure Resistance Structural integrity under stress 1-5 MPa
Response Time Speed of thermal equilibrium 10-100 ms

5. Application Fields

  • Consumer electronics: Smartphone processors, gaming consoles
  • Data centers: Server rack cooling systems
  • Renewable energy: Solar inverters, energy storage systems
  • Automotive: EV battery pack thermal management
  • Industrial: High-power laser modules, semiconductor manufacturing equipment

6. Leading Manufacturers & Products

Manufacturer Representative Product Key Features
Cooler Master Hyper Heat Pipe Series Nano-fiber wick structure, 120W capacity
Thermacore TS Heat Pipe Space-qualified VCHP design
Aavid (TE Connectivity) Vapor Chamber 3.0 0.8mm thickness for mobile devices
Calsonic Kansei AeroChamber VC For automotive LiDAR systems

7. Selection Guidelines

Key considerations include: 1) Thermal load requirements, 2) Available space constraints, 3) Operating environment conditions (temperature/vibration), 4) Interface compatibility (Cp vs. Al), 5) Cost-performance trade-offs. For high-reliability applications, materials selection and accelerated life testing become critical factors.

8. Industry Trends

The market is evolving towards micro-scale integration (e.g., 0.4mm diameter heat pipes), advanced nanofluid working media, and hybrid systems combining heat pipes with liquid cooling. Emerging applications in 5G infrastructure and autonomous vehicle systems are driving demand for ultra-thin vapor chambers with 3D printing-formed wick structures. Market growth is projected at 12.8% CAGR through 2030, with significant R&D investments in space thermal control and data center liquid-assisted solutions.

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