Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
1935815

1935815

Phoenix Contact

TERM BLK 6POS SIDE ENTRY 5MM PCB

136

1906776

1906776

Phoenix Contact

TERM BLOCK 5POS 45DEG 5.08MM PCB

0

1822464

1822464

Phoenix Contact

TERM BLK 6POS TOP ENT 3.81MM PCB

0

1819134

1819134

Phoenix Contact

TERM BLOCK 7POS 30DEG 7.5MM PCB

0

1726040

1726040

Phoenix Contact

TERM BLK 2P SIDE ENT 5.08MM PCB

2076

1862220

1862220

Phoenix Contact

TERM BLOCK 16POS 45DEG 3.5MM PCB

50

1984785

1984785

Phoenix Contact

TERM BLK 4P TOP ENTRY 3.5MM PCB

358

1985292

1985292

Phoenix Contact

TERM BLOCK 12POS 45DEG 3.5MM PCB

4563

1935792

1935792

Phoenix Contact

TERM BLK 4POS SIDE ENTRY 5MM PCB

1366

1888700

1888700

Phoenix Contact

TERM BLK 4P SIDE ENT 5.08MM PCB

213

1704936

1704936

Phoenix Contact

TERM BLK 3P SIDE ENT 7.62MM PCB

3443

1822480

1822480

Phoenix Contact

TERM BLK 8POS TOP ENT 3.81MM PCB

0

1819095

1819095

Phoenix Contact

TERM BLOCK 3POS 30DEG 7.5MM PCB

0

1819215

1819215

Phoenix Contact

TERM BLOCK 3POS 30DEG 10MM PCB

98

1702473

1702473

Phoenix Contact

TERM BLK 2POS SIDE ENT 2.5MM SMD

7114

1823832

1823832

Phoenix Contact

TERM BLK 11P SIDE ENT 3.81MM PCB

0

1984617

1984617

Phoenix Contact

TERM BLK 2POS SIDE ENT 3.5MM PCB

11798

1705540

1705540

Phoenix Contact

TERM BLK 2P SIDE ENT 3.81MM PCB

64

1819176

1819176

Phoenix Contact

TERM BLOCK 11POS 30DEG 7.5MM PCB

0

1869350

1869350

Phoenix Contact

TERM BLK 16POS 55DEG 5.08MM PCB

86

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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