Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
1715750

1715750

Phoenix Contact

TERM BLK 5P SIDE ENT 5.08MM PCB

0

1868759

1868759

Phoenix Contact

TERM BLK 2P SIDE ENT 5.08MM PCB

0

1823764

1823764

Phoenix Contact

TERM BLK 4P SIDE ENT 3.81MM PCB

114

1733457

1733457

Phoenix Contact

TERM BLOCK 6POS 55DEG 5MM PCB

0

1727272

1727272

Phoenix Contact

TERM BLK 6P SIDE ENT 3.81MM SMD

54

1862204

1862204

Phoenix Contact

TERM BLOCK 14POS 45DEG 3.5MM PCB

0

1713723

1713723

Phoenix Contact

TERM BLOCK 2POS 35DEG 5.08MM PCB

326

1869091

1869091

Phoenix Contact

TERM BLOCK 5POS 55DEG 5MM PCB

33

1751202

1751202

Phoenix Contact

TERM BLOCK 6POS 45DEG 5.08MM PCB

300

1733596

1733596

Phoenix Contact

TERM BLOCK 4POS 55DEG 5.08MM PCB

4245000

1728336

1728336

Phoenix Contact

TERM BLOCK 7POS 55DEG 3.81MM PCB

39

1771529

1771529

Phoenix Contact

TERM BLK 2POS TOP ENTRY 5MM PCB

475

1989829

1989829

Phoenix Contact

TERM BLOCK 10POS 45DEG 2.5MM PCB

172

5442248

5442248

Phoenix Contact

TERM BLK 2POS SIDE ENT 3.5MM PCB

73

1729050

1729050

Phoenix Contact

TERM BLK 6POS SIDE ENTRY 5MM PCB

1882100

1718605

1718605

Phoenix Contact

TERM BLOCK 2POS 55DEG 7.62MM PCB

138

1719370

1719370

Phoenix Contact

TERM BLK 8P TOP ENTRY 7.5MM PCB

0

1824404

1824404

Phoenix Contact

TERM BLK 12POS TOP ENTRY 5MM SMD

200

1751099

1751099

Phoenix Contact

TERM BLOCK 2POS 55DEG 3.5MM PCB

1339

1792106

1792106

Phoenix Contact

TERM BLK 2POS SIDE ENT 7.5MM PCB

672

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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