Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
1984727

1984727

Phoenix Contact

TERM BLK 13P SIDE ENT 3.5MM PCB

0

1703050

1703050

Phoenix Contact

TERM BLOCK 1POS SIDE ENTRY PCB

0

1990122

1990122

Phoenix Contact

TERM BLOCK 14POS 45DEG 2.5MM PCB

0

1717091

1717091

Phoenix Contact

TERM BLK 2POS TOP ENTRY 5MM PCB

11277650

1719015

1719015

Phoenix Contact

TERM BLK 2P SIDE ENT 9.53MM PCB

0

1071059

1071059

Phoenix Contact

PCB TERMINAL BLOCK, NOMINAL CURR

50

1752104

1752104

Phoenix Contact

TERM BLOCK 2POS 25DEG 3.5MM PCB

1682

1071100

1071100

Phoenix Contact

PCB TERMINAL BLOCK, NOMINAL CURR

80

1703063

1703063

Phoenix Contact

TERM BLOCK 1POS TOP ENTRY PCB

50

1700121

1700121

Phoenix Contact

TERM BLK 3POS SIDE ENTRY 5MM PCB

8

1869127

1869127

Phoenix Contact

TERM BLOCK 8POS 55DEG 5MM PCB

50

1862055

1862055

Phoenix Contact

TERM BLOCK 3POS 45DEG 3.5MM PCB

486

1991118

1991118

Phoenix Contact

TERM BLK 4POS TOP ENTRY 5MM PCB

0

1706730

1706730

Phoenix Contact

TERM BLOCK 1POS 45DEG PCB

1651

1704020

1704020

Phoenix Contact

TERM BLOCK 1POS SIDE ENTRY PCB

2

1987957

1987957

Phoenix Contact

TERM BLK 2P TOP ENTRY 7.5MM PCB

29

1771088

1771088

Phoenix Contact

TERM BLK 8POS SIDE ENT 2.5MM SMD

3038

1711725

1711725

Phoenix Contact

TERM BLK 2P SIDE ENT 5.08MM PCB

931330500

1792258

1792258

Phoenix Contact

TERM BLOCK 5POS 30DEG 7.5MM PCB

363

1770924

1770924

Phoenix Contact

TERM BLK 6POS SIDE ENT 2.5MM PCB

1512

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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