Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
1824129

1824129

Phoenix Contact

TERM BLK 6P TOP ENTRY 3.5MM SMD

29

1770898

1770898

Phoenix Contact

TERM BLK 3POS SIDE ENT 2.5MM PCB

431

1017503

1017503

Phoenix Contact

TERM BLK 2P SIDE ENT 5.08MM PCB

1669

1823450

1823450

Phoenix Contact

TERM BLK 6POS TOP ENTRY 5MM PCB

56

1932517

1932517

Phoenix Contact

TERM BLK 4P SIDE ENTRY 15MM PCB

24

1727175

1727175

Phoenix Contact

TERM BLK 8P SIDE ENT 3.81MM SMD

3

1715857

1715857

Phoenix Contact

TERM BLK 3P SIDE ENT 5.08MM PCB

108

1864325

1864325

Phoenix Contact

TERM BLOCK 6POS 45DEG 3.5MM PCB

134

1734656

1734656

Phoenix Contact

TERM BLK 2POS SIDE ENTRY 5MM PCB

222

1935420

1935420

Phoenix Contact

TERM BLK 13POS TOP ENTRY 5MM PCB

0

1792915

1792915

Phoenix Contact

TERM BLK 7POS SIDE ENTRY 5MM PCB

145

1869253

1869253

Phoenix Contact

TERM BLOCK 6POS 55DEG 5.08MM PCB

0

1706235

1706235

Phoenix Contact

TERM BLK 8P SIDE ENT 3.81MM PCB

0

1751170

1751170

Phoenix Contact

TERM BLOCK 10POS 55DEG 3.5MM PCB

119

1864163

1864163

Phoenix Contact

TERM BLK 15POS TOP ENTRY 5MM PCB

50

1984662

1984662

Phoenix Contact

TERM BLK 7POS SIDE ENT 3.5MM PCB

611

1770474

1770474

Phoenix Contact

TERM BLK 3P SIDE ENTRY 10MM PCB

4150

1704376

1704376

Phoenix Contact

TERM BLK 3POS TOP ENT 5.08MM PCB

91

1771004

1771004

Phoenix Contact

TERM BLK 7P TOP ENTRY 2.5MM PCB

0

1822367

1822367

Phoenix Contact

TERM BLK 7P TOP ENTRY 3.5MM PCB

0

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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