Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
1891085

1891085

Phoenix Contact

TERM BLK 4P TOP ENTRY 3.5MM PCB

185

1071080

1071080

Phoenix Contact

PCB TERMINAL BLOCK, NOMINAL CURR

48

1861975

1861975

Phoenix Contact

TERM BLOCK 6POS 45DEG 3.5MM PCB

187

1770911

1770911

Phoenix Contact

TERM BLK 5POS SIDE ENT 2.5MM PCB

885

1730418

1730418

Phoenix Contact

TERM BLK 4P SIDE ENT 5.08MM PCB

73

1719215

1719215

Phoenix Contact

TERM BLK 4POS SIDE ENT 7.5MM PCB

419

3260124

3260124

Phoenix Contact

TERM BLK 2P SIDE ENT PANEL MOUNT

0

1751280

1751280

Phoenix Contact

TERM BLK 6POS SIDE ENT 3.5MM PCB

3560

1824417

1824417

Phoenix Contact

TERM BLK 2POS TOP ENT 5.08MM SMD

43

1824200

1824200

Phoenix Contact

TERM BLK 3POS TOP ENT 3.81MM SMD

79

1731857

1731857

Phoenix Contact

TERM BLK 4P SIDE ENT 5.08MM PCB

2956

1707234

1707234

Phoenix Contact

TERM BLK 4POS SIDE ENTRY 5MM PCB

224

1700325

1700325

Phoenix Contact

TERM BLOCK 1POS SIDE ENTRY PCB

89

1719028

1719028

Phoenix Contact

TERM BLK 3P SIDE ENT 9.53MM PCB

50

1732111

1732111

Phoenix Contact

TERM BLOCK 1POS 45DEG PCB

300

1751545

1751545

Phoenix Contact

TERM BLK 10POS 45DEG 3.81MM PCB

0

1735781

1735781

Phoenix Contact

TERM BLK 2P SIDE ENTRY 10MM PCB

4050

1864435

1864435

Phoenix Contact

TERM BLOCK 2POS 45DEG 5MM PCB

419

1792203

1792203

Phoenix Contact

TERM BLK 12P SIDE ENT 7.5MM PCB

4650

1848765

1848765

Phoenix Contact

TERM BLOCK 14POS TOP ENTRY 3.5MM

118

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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