Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
1819257

1819257

Phoenix Contact

TERM BLOCK 7POS 30DEG 10MM PCB

0

1984840

1984840

Phoenix Contact

TERM BLK 10POS TOP ENT 3.5MM PCB

283

1733428

1733428

Phoenix Contact

TERM BLOCK 3POS 55DEG 5MM PCB

281

1715747

1715747

Phoenix Contact

TERM BLK 4P SIDE ENT 5.08MM PCB

1034250

1707030

1707030

Phoenix Contact

TERM BLK 3P SIDE ENT 7.62MM PCB

8

1823065

1823065

Phoenix Contact

TERM BLK 11P SIDE ENTRY 5MM PCB

0

1824682

1824682

Phoenix Contact

TERM BLK 7P SIDE ENT 3.81MM SMD

295

1864121

1864121

Phoenix Contact

TERM BLK 11POS TOP ENTRY 5MM PCB

4250

1989528

1989528

Phoenix Contact

TERM BLK 10P SIDE ENTRY 5MM PCB

131

1751413

1751413

Phoenix Contact

TERM BLK 4POS SIDE ENT 3.5MM PCB

93

1777558

1777558

Phoenix Contact

TERM BLK 3P SIDE ENT 6.35MM PCB

58

1822820

1822820

Phoenix Contact

TERM BLK 9POS SIDE ENT 3.5MM PCB

0

1752298

1752298

Phoenix Contact

TERM BLOCK 10POS 25DEG 5MM PCB

1550

1848723

1848723

Phoenix Contact

TERM BLOCK 10POS TOP ENTRY 3.5MM

22

1822998

1822998

Phoenix Contact

TERM BLK 4POS SIDE ENTRY 5MM PCB

0

1990986

1990986

Phoenix Contact

TERM BLK 3POS SIDE ENTRY 5MM PCB

0

1823612

1823612

Phoenix Contact

TERM BLK 11P TOP ENT 5.08MM PCB

0

1708110

1708110

Phoenix Contact

TERM BLK 10P SIDE ENT 3.81MM PCB

3250

1848707

1848707

Phoenix Contact

TERM BLOCK 8POS TOP ENTRY 3.5MM

116

1751189

1751189

Phoenix Contact

TERM BLOCK 4POS 45DEG 5.08MM PCB

327

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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