Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
0399200508

0399200508

Woodhead - Molex

TERM BLK 8P SIDE ENTRY 15MM PCB

0

0395430202

0395430202

Woodhead - Molex

TERM BLOCK 2POS 45DEG 5MM PCB

2879

0393570020

0393570020

Woodhead - Molex

TERM BLK 20P SIDE ENT 3.5MM PCB

320

0393570011

0393570011

Woodhead - Molex

TERM BLK 11P SIDE ENT 3.5MM PCB

0

0395943002

0395943002

Woodhead - Molex

TERM BLK 2P SIDE ENT 5.08MM PCB

1990

0397000103

0397000103

Woodhead - Molex

TERM BLOCK 3POS 45DEG 5.08MM PCB

556

0393800102

0393800102

Woodhead - Molex

TERM BLK 2P SIDE ENT 6.35MM PCB

7084

0393570009

0393570009

Woodhead - Molex

TERM BLK 9POS SIDE ENT 3.5MM PCB

3717600

0397000502

0397000502

Woodhead - Molex

TERM BLOCK 2POS 45DEG 7.5MM PCB

488

0397000104

0397000104

Woodhead - Molex

TERM BLOCK 4POS 45DEG 5.08MM PCB

324

0395433103

0395433103

Woodhead - Molex

TERM BLK 3POS TOP ENTRY 5MM PCB

7191

0397000804

0397000804

Woodhead - Molex

TERM BLK 4POS SIDE ENTRY 5MM PCB

0

0395433003

0395433003

Woodhead - Molex

TERM BLK 3POS SIDE ENTRY 5MM PCB

871

0398900402

0398900402

Woodhead - Molex

TERM BLOCK 2POS 35DEG 5MM PCB

1796

0398890042

0398890042

Woodhead - Molex

TERM BLK 2P SIDE ENT 5.08MM PCB

102

0395443002

0395443002

Woodhead - Molex

TERM BLK 2P SIDE ENT 5.08MM PCB

611

0393570007

0393570007

Woodhead - Molex

TERM BLK 7POS SIDE ENT 3.5MM PCB

83

0395430003

0395430003

Woodhead - Molex

TERM BLK 3POS SIDE ENTRY 5MM PCB

5492

0393900103

0393900103

Woodhead - Molex

TERM BLK 3P SIDE ENT 9.53MM PCB

640

0395433002

0395433002

Woodhead - Molex

TERM BLK 2POS SIDE ENTRY 5MM PCB

1877

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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