Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
0395443010

0395443010

Woodhead - Molex

TERM BLK 10P SIDE ENT 5.08MM PCB

0

0393570012

0393570012

Woodhead - Molex

TERM BLK 12P SIDE ENT 3.5MM PCB

2923

0399700106

0399700106

Woodhead - Molex

TERM BLK 6P SIDE ENT 10.16MM PCB

133

0399200302

0399200302

Woodhead - Molex

TERM BLK 2P SIDE ENTRY 15MM PCB

0

0395430603

0395430603

Woodhead - Molex

TERM BLK 3POS SIDE ENTRY 5MM PCB

2004

0399500104

0399500104

Woodhead - Molex

TERM BLK 4POS SIDE ENTRY 8MM PCB

234

0399200502

0399200502

Woodhead - Molex

TERM BLK 2P SIDE ENTRY 15MM PCB

0

0393570004

0393570004

Woodhead - Molex

TERM BLK 4POS SIDE ENT 3.5MM PCB

7222

0398800504

0398800504

Woodhead - Molex

TERM BLK 2P SIDE ENT 5.08MM PCB

8304

0395443006

0395443006

Woodhead - Molex

TERM BLK 6P SIDE ENT 5.08MM PCB

1093

0399100104

0399100104

Woodhead - Molex

TERM BLK 4P SIDE ENT 10.16MM PCB

3360

0399500103

0399500103

Woodhead - Molex

TERM BLK 3POS SIDE ENTRY 8MM PCB

281

0397000205

0397000205

Woodhead - Molex

TERM BLK 5POS TOP ENT 2.54MM PCB

691

0397000204

0397000204

Woodhead - Molex

TERM BLK 4POS TOP ENT 2.54MM PCB

696

0395933011

0395933011

Woodhead - Molex

TERM BLK 11P SIDE ENTRY 5MM PCB

0

0395435108

0395435108

Woodhead - Molex

TERM BLK 8POS TOP ENTRY 5MM PCB

0

0395932603

0395932603

Woodhead - Molex

TERM BLK 3POS SIDE ENTRY 5MM PCB

0

0395435109

0395435109

Woodhead - Molex

TERM BLK 9POS TOP ENTRY 5MM PCB

0

0399100606

0399100606

Woodhead - Molex

TERM BLK 6P SIDE ENT 10.16MM PCB

0

0395935103

0395935103

Woodhead - Molex

TERM BLK 3POS TOP ENTRY 5MM PCB

0

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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