Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
0397000904

0397000904

Woodhead - Molex

TERM BLK 4POS TOP ENTRY 5MM PCB

711

0395443003

0395443003

Woodhead - Molex

TERM BLK 3P SIDE ENT 5.08MM PCB

3081

0398800304

0398800304

Woodhead - Molex

TERM BLK 4P SIDE ENT 5.08MM PCB

685

0398800402

0398800402

Woodhead - Molex

TERM BLOCK 2POS 35DEG 5.08MM PCB

742

0393570015

0393570015

Woodhead - Molex

TERM BLK 15P SIDE ENT 3.5MM PCB

339

0395443008

0395443008

Woodhead - Molex

TERM BLK 8P SIDE ENT 5.08MM PCB

1920

0398800306

0398800306

Woodhead - Molex

TERM BLK 6P SIDE ENT 5.08MM PCB

0

0395430004

0395430004

Woodhead - Molex

TERM BLK 4POS SIDE ENTRY 5MM PCB

3149

0397000702

0397000702

Woodhead - Molex

TERM BLOCK 2POS 45DEG 3.5MM PCB

2236

0399200504

0399200504

Woodhead - Molex

TERM BLK 4P SIDE ENTRY 15MM PCB

0

0398800303

0398800303

Woodhead - Molex

TERM BLK 3P SIDE ENT 5.08MM PCB

5302

0393570006

0393570006

Woodhead - Molex

TERM BLK 6POS SIDE ENT 3.5MM PCB

645

0397000304

0397000304

Woodhead - Molex

TERM BLOCK 4POS 45DEG 10MM PCB

0

0397000704

0397000704

Woodhead - Molex

TERM BLOCK 4POS 45DEG 3.5MM PCB

1363

0397000105

0397000105

Woodhead - Molex

TERM BLOCK 5POS 45DEG 5.08MM PCB

508

0393570005

0393570005

Woodhead - Molex

TERM BLK 5POS SIDE ENT 3.5MM PCB

4667

0399100108

0399100108

Woodhead - Molex

TERM BLK 8P SIDE ENT 10.16MM PCB

7

0395443011

0395443011

Woodhead - Molex

TERM BLK 11P SIDE ENT 5.08MM PCB

165

0393900102

0393900102

Woodhead - Molex

TERM BLK 2P SIDE ENT 9.53MM PCB

2020

0393570003

0393570003

Woodhead - Molex

TERM BLK 3POS SIDE ENT 3.5MM PCB

2128

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

RFQ BOM Call Skype Email
Top