Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
0399200506

0399200506

Woodhead - Molex

TERM BLK 6P SIDE ENTRY 15MM PCB

0

0399100103

0399100103

Woodhead - Molex

TERM BLK 3P SIDE ENT 10.16MM PCB

569

0395433010

0395433010

Woodhead - Molex

TERM BLK 10P SIDE ENTRY 5MM PCB

0

0399700104

0399700104

Woodhead - Molex

TERM BLK 4P SIDE ENT 10.16MM PCB

444

0395430602

0395430602

Woodhead - Molex

TERM BLK 2POS SIDE ENTRY 5MM PCB

0

0395443005

0395443005

Woodhead - Molex

TERM BLK 5P SIDE ENT 5.08MM PCB

1002

0398800403

0398800403

Woodhead - Molex

TERM BLOCK 3POS 35DEG 5.08MM PCB

3540

0398800404

0398800404

Woodhead - Molex

TERM BLOCK 4POS 35DEG 5.08MM PCB

317

0393800103

0393800103

Woodhead - Molex

TERM BLK 3P SIDE ENT 6.35MM PCB

244

0397000703

0397000703

Woodhead - Molex

TERM BLOCK 3POS 45DEG 3.5MM PCB

695

0393570014

0393570014

Woodhead - Molex

TERM BLK 14P SIDE ENT 3.5MM PCB

0

0393570019

0393570019

Woodhead - Molex

TERM BLK 19P SIDE ENT 3.5MM PCB

0

0397000402

0397000402

Woodhead - Molex

TERM BLOCK 2POS 45DEG 5MM PCB

504

0397000004

0397000004

Woodhead - Molex

TERM BLK 4P SIDE ENT 2.54MM PCB

1175

0395430005

0395430005

Woodhead - Molex

TERM BLK 5POS SIDE ENTRY 5MM PCB

286

0393570010

0393570010

Woodhead - Molex

TERM BLK 10P SIDE ENT 3.5MM PCB

0

0397000012

0397000012

Woodhead - Molex

TERM BLK 12P SIDE ENT 2.54MM PCB

209

0395430006

0395430006

Woodhead - Molex

TERM BLK 6POS SIDE ENTRY 5MM PCB

632

0399100102

0399100102

Woodhead - Molex

TERM BLK 2P SIDE ENT 10.16MM PCB

3208480

0397000203

0397000203

Woodhead - Molex

TERM BLK 3POS TOP ENT 2.54MM PCB

1507

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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