Heavy Duty Connectors - Accessories

Image Part Number Description / PDF Quantity Rfq
09000005358

09000005358

HARTING

GROMMET 10-11MM KDT/Z10 FOR SPLI

68

09140165701

09140165701

HARTING

HAN 16B MODULAR PLASTIC DOCKING

30

09100129900

09100129900

HARTING

1A SEAL FOR 6 SINGLE WIRES (FOR

470

19155235196

19155235196

HARTING

HAN CORD GRIP FOR F+B, M25, WHIT

15

19000005082

19000005082

HARTING

CBL CLAMP M20 6-12MM BRASS IP68

368

19155035196

19155035196

HARTING

HAN CORD GRIP FOR F+B, M25, BLAC

15

09120009972

09120009972

HARTING

HAN POWER S SEAL 16-19

0

09000005221

09000005221

HARTING

HAN 10/16/24 THERMOPLASTIC LEVER

111

09140019901

09140019901

HARTING

HAN GND ADAPTER

0

09300009942

09300009942

HARTING

HAN B 10 PROFILE SEALING

69

09000005364

09000005364

HARTING

GROMMET FOR ASI CABLE

0

09120009921

09120009921

HARTING

HAN COMPACT FIXING SCREW

1346

73000005323

73000005323

HARTING

M25 TO 1/2" NPT ADAPTER

27

19000005094

19000005094

HARTING

CBL CLAMP M32 13-20MM BRASS IP68

126

09140014621

09140014621

HARTING

HAN RJ45 MOD MALE PATCH CORDS

0

09300065401

09300065401

HARTING

HAN B PROTECT COVER METAL FOR HO

12

09140009940

09140009940

HARTING

HAN-MODULAR COMPACT GASKET

22

09000005059

09000005059

HARTING

CABLE SEAL THERMOPLASTIC PG 16

54

09140009972

09140009972

HARTING

HAN MOD COMPACT CODING PIN 2BLUE

864

19000005132

19000005132

HARTING

CABLE CLAMP M20, 6-12M, THERMOPL

147

Heavy Duty Connectors - Accessories

1. Overview

Heavy Duty Connectors (HDC) and accessories are industrial-grade electrical components designed to establish secure and reliable connections in harsh environments. They support high current, voltage, and mechanical stress tolerance, enabling safe power/data transmission in critical systems. These connectors are essential in modern infrastructure, including renewable energy systems, smart grids, and industrial automation, where failure prevention and operational continuity are paramount.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Industrial Circular ConnectorsRobust metal/plastic housing, IP65-IP69K protection, threaded couplingFactory automation equipment, robotics
Power Distribution ConnectorsHigh-current capacity (up to 1000A), multi-pole designWind turbines, data center UPS systems
Railway ConnectorsVibration-resistant, EMI shielding, fire-retardant materialsHigh-speed trains, subway systems
Hydraulic/Pneumatic ConnectorsCombined electrical-fluidic interfaces, leak-proof sealingMining equipment, construction machinery
AccessoriesCable glands, panel mount adapters, contact insertsCustom system integration

3. Structure and Components

A typical HDC assembly comprises:
- Housing: Thermoplastic (PA66) or die-cast metal (aluminum alloy) with anti-UV treatment
- Contact System: Silver-plated copper alloy contacts with self-cleaning design
- Insulation: High-temperature resistant PA or PPS materials (180 C rating)
- Retention Mechanism: Threaded, bayonet, or push-pull locking systems
- Sealing: EPDM rubber gaskets for IP67 protection

4. Key Technical Specifications

ParameterImportance
Rated Current (16-2000A)Determines power transmission capacity
Dielectric Withstanding Voltage (1000-8000V)Ensures electrical safety under overvoltage
Contact Resistance ( 0.5m )Minimizes energy loss and thermal rise
Mechanical Durability (5000-20000 mating cycles)Long-term reliability indicator
Operating Temperature (-40 C to +150 C)Environmental adaptability
Vibration Resistance (10G-50G)Critical for mobile/transport applications

5. Application Fields

Key industries include:
- Energy: Solar inverters, offshore wind turbines
- Transportation: Electric vehicle charging stations, locomotive systems
- Manufacturing: CNC machines, automated guided vehicles (AGVs)
- Infrastructure: Smart grid switchgear, emergency power systems
- Special Cases: Explosion-proof connectors for petrochemical plants

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
TE ConnectivityDEUTSCH HC Series600A capacity, aerospace-grade reliability
Amphenol IndustrialDuramax MaxGuardIP69K rated, corrosion-resistant marine grade
Phoenix ContactHeavycon SystemModular design with hybrid power/signal integration
Delphi Connection SystemsWeatherGuard HV1500V DC rating for photovoltaic applications

7. Selection Recommendations

Key considerations:
1. Calculate maximum current/voltage with 20% safety margin
2. Match IP rating to environmental conditions (e.g., IP67 for outdoor use)
3. Consider mating cycle requirements for maintenance frequency
4. Verify material compatibility for chemical exposure
5. Check standard certifications (IEC 61984, UL 1977)
Case Example: For offshore wind turbine generator connection: Select IP68-rated connector with 1500V insulation and salt spray resistance >1000h.

8. Industry Trends

Emerging trends include:
- Miniaturization with increased power density (e.g., 30% size reduction by 2025)
- Integrated smart sensors for predictive maintenance
- Adoption of composite materials for weight reduction (-40% vs. metal)
- Development of hydrogen-compatible connectors for fuel cell systems
- Growth in hybrid connectors combining power, data, and fluid transmission

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