Heavy Duty Connectors - Accessories

Image Part Number Description / PDF Quantity Rfq
73000005319

73000005319

HARTING

M25 TO 3/4" NPT ADAPTER

37

09000005025

09000005025

HARTING

ACCES NORMAL SEAL PG 36

253

09300245410

09300245410

HARTING

HAN 24B-KUNPCPCOFF-ABDECKKAPPE

1

09000005080

09000005080

HARTING

CONN CABLE GLAND FOR HAN HOUSING

96

09370035406

09370035406

HARTING

ACCESSORY HAN M COVER SIZE 3A

50

09390009902

09390009902

HARTING

HAN HPDIRCT MNT FLNGE SET OF 2PC

93

09000005089

09000005089

HARTING

ACCES UNI SEAL WHITE PG 16 MIN

9

09000005242

09000005242

HARTING

HAN 3A THERMOPLASTIC LOCKING LEV

0

19410105406

19410105406

HARTING

CONN HAN ECO 10B COVER BLACK

27

09000005056

09000005056

HARTING

ACCES INCREASER PG 42-48

0

09330009912

09330009912

HARTING

HAN INSERT BUSHING

96

19410065405

19410065405

HARTING

CONN HAN ECO 6B COVER BLACK

16

09300165401

09300165401

HARTING

HAN 16B PROTECT COVER WITH LATCH

8

09000005206

09000005206

HARTING

GROUND TERMINAL SIZE 6B

4

09370105405

09370105405

HARTING

ACCY COVER HAN M SIZE 10B BASES

2

09140008300

09140008300

HARTING

HAN-MODULAR FLEXBOX BELLOWS SEAL

10

09140006491

09140006491

HARTING

ADAPTER FOR HAN C CONTACTS - F

31

09390065410

09390065410

HARTING

HAN 6 HP DIRECT B DEVICE SIDE (H

30

09000005209

09000005209

HARTING

PE-TERM FOR HAN-MODULAR SIZE 24

0

09330009992

09330009992

HARTING

PE MULTIPLIER

3

Heavy Duty Connectors - Accessories

1. Overview

Heavy Duty Connectors (HDC) and accessories are industrial-grade electrical components designed to establish secure and reliable connections in harsh environments. They support high current, voltage, and mechanical stress tolerance, enabling safe power/data transmission in critical systems. These connectors are essential in modern infrastructure, including renewable energy systems, smart grids, and industrial automation, where failure prevention and operational continuity are paramount.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Industrial Circular ConnectorsRobust metal/plastic housing, IP65-IP69K protection, threaded couplingFactory automation equipment, robotics
Power Distribution ConnectorsHigh-current capacity (up to 1000A), multi-pole designWind turbines, data center UPS systems
Railway ConnectorsVibration-resistant, EMI shielding, fire-retardant materialsHigh-speed trains, subway systems
Hydraulic/Pneumatic ConnectorsCombined electrical-fluidic interfaces, leak-proof sealingMining equipment, construction machinery
AccessoriesCable glands, panel mount adapters, contact insertsCustom system integration

3. Structure and Components

A typical HDC assembly comprises:
- Housing: Thermoplastic (PA66) or die-cast metal (aluminum alloy) with anti-UV treatment
- Contact System: Silver-plated copper alloy contacts with self-cleaning design
- Insulation: High-temperature resistant PA or PPS materials (180 C rating)
- Retention Mechanism: Threaded, bayonet, or push-pull locking systems
- Sealing: EPDM rubber gaskets for IP67 protection

4. Key Technical Specifications

ParameterImportance
Rated Current (16-2000A)Determines power transmission capacity
Dielectric Withstanding Voltage (1000-8000V)Ensures electrical safety under overvoltage
Contact Resistance ( 0.5m )Minimizes energy loss and thermal rise
Mechanical Durability (5000-20000 mating cycles)Long-term reliability indicator
Operating Temperature (-40 C to +150 C)Environmental adaptability
Vibration Resistance (10G-50G)Critical for mobile/transport applications

5. Application Fields

Key industries include:
- Energy: Solar inverters, offshore wind turbines
- Transportation: Electric vehicle charging stations, locomotive systems
- Manufacturing: CNC machines, automated guided vehicles (AGVs)
- Infrastructure: Smart grid switchgear, emergency power systems
- Special Cases: Explosion-proof connectors for petrochemical plants

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
TE ConnectivityDEUTSCH HC Series600A capacity, aerospace-grade reliability
Amphenol IndustrialDuramax MaxGuardIP69K rated, corrosion-resistant marine grade
Phoenix ContactHeavycon SystemModular design with hybrid power/signal integration
Delphi Connection SystemsWeatherGuard HV1500V DC rating for photovoltaic applications

7. Selection Recommendations

Key considerations:
1. Calculate maximum current/voltage with 20% safety margin
2. Match IP rating to environmental conditions (e.g., IP67 for outdoor use)
3. Consider mating cycle requirements for maintenance frequency
4. Verify material compatibility for chemical exposure
5. Check standard certifications (IEC 61984, UL 1977)
Case Example: For offshore wind turbine generator connection: Select IP68-rated connector with 1500V insulation and salt spray resistance >1000h.

8. Industry Trends

Emerging trends include:
- Miniaturization with increased power density (e.g., 30% size reduction by 2025)
- Integrated smart sensors for predictive maintenance
- Adoption of composite materials for weight reduction (-40% vs. metal)
- Development of hydrogen-compatible connectors for fuel cell systems
- Growth in hybrid connectors combining power, data, and fluid transmission

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