Heavy Duty Connectors - Accessories

Image Part Number Description / PDF Quantity Rfq
09000005047

09000005047

HARTING

ACCY CABLE GLAND PG16 THREAD

63

09000005350

09000005350

HARTING

BLIND GROMMENT BTK17 FOR SPLIT H

72

09140023001

09140023001

HARTING

HAN-QUINTAX MODULE, MALE

23

09330245401

09330245401

HARTING

ACCESSORY COVER HAN 24B

58

19000005084

19000005084

HARTING

CBL CLAMP M20 10-14MM BRASS IP68

170

09140009950

09140009950

HARTING

HAN-MODULAR DUMMY MODULE

156

09140014623

09140014623

HARTING

HAN RJ45 MOD PATCH CABLES & RJ-I

60

11003009501

11003009501

HARTING

HAN-YELLOCK 30 PROFILE SEAL

120

09140009807

09140009807

HARTING

HAN SHIELDED POWER MODULE GND AD

50

09370065405

09370065405

HARTING

ACCESSORY HAN M COVER SIZE 6B

9

09000005054

09000005054

HARTING

ACCES INCREASER PG 29-36

2

19000005173

19000005173

HARTING

ACCES. BLANKING PIECE M40 X 1,5

52

09140009936

09140009936

HARTING

FLOAT WASHER FOR M4 FIXING SCREW

93

09100069900

09100069900

HARTING

1A SEAL FOR 6 SINGLE WIRES (FOR

339

73080956806

73080956806

HARTING

CORD GRIP NPB M32 27 - 32 MM

16

09300009964

09300009964

HARTING

ACCESSORY BEARING PEDESTAL

54

09200165410

09200165410

HARTING

HAN 16A PROTECTION COVER THERMO.

0

73000005321

73000005321

HARTING

M32 TO 1 1/4" NPT ADAPTER

14

09160009903

09160009903

HARTING

FIXING SCREW M3 FOR INSERTS

106

19000005096

19000005096

HARTING

CBL CLAMP M32 18-25MMBRASS IP68

40

Heavy Duty Connectors - Accessories

1. Overview

Heavy Duty Connectors (HDC) and accessories are industrial-grade electrical components designed to establish secure and reliable connections in harsh environments. They support high current, voltage, and mechanical stress tolerance, enabling safe power/data transmission in critical systems. These connectors are essential in modern infrastructure, including renewable energy systems, smart grids, and industrial automation, where failure prevention and operational continuity are paramount.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Industrial Circular ConnectorsRobust metal/plastic housing, IP65-IP69K protection, threaded couplingFactory automation equipment, robotics
Power Distribution ConnectorsHigh-current capacity (up to 1000A), multi-pole designWind turbines, data center UPS systems
Railway ConnectorsVibration-resistant, EMI shielding, fire-retardant materialsHigh-speed trains, subway systems
Hydraulic/Pneumatic ConnectorsCombined electrical-fluidic interfaces, leak-proof sealingMining equipment, construction machinery
AccessoriesCable glands, panel mount adapters, contact insertsCustom system integration

3. Structure and Components

A typical HDC assembly comprises:
- Housing: Thermoplastic (PA66) or die-cast metal (aluminum alloy) with anti-UV treatment
- Contact System: Silver-plated copper alloy contacts with self-cleaning design
- Insulation: High-temperature resistant PA or PPS materials (180 C rating)
- Retention Mechanism: Threaded, bayonet, or push-pull locking systems
- Sealing: EPDM rubber gaskets for IP67 protection

4. Key Technical Specifications

ParameterImportance
Rated Current (16-2000A)Determines power transmission capacity
Dielectric Withstanding Voltage (1000-8000V)Ensures electrical safety under overvoltage
Contact Resistance ( 0.5m )Minimizes energy loss and thermal rise
Mechanical Durability (5000-20000 mating cycles)Long-term reliability indicator
Operating Temperature (-40 C to +150 C)Environmental adaptability
Vibration Resistance (10G-50G)Critical for mobile/transport applications

5. Application Fields

Key industries include:
- Energy: Solar inverters, offshore wind turbines
- Transportation: Electric vehicle charging stations, locomotive systems
- Manufacturing: CNC machines, automated guided vehicles (AGVs)
- Infrastructure: Smart grid switchgear, emergency power systems
- Special Cases: Explosion-proof connectors for petrochemical plants

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
TE ConnectivityDEUTSCH HC Series600A capacity, aerospace-grade reliability
Amphenol IndustrialDuramax MaxGuardIP69K rated, corrosion-resistant marine grade
Phoenix ContactHeavycon SystemModular design with hybrid power/signal integration
Delphi Connection SystemsWeatherGuard HV1500V DC rating for photovoltaic applications

7. Selection Recommendations

Key considerations:
1. Calculate maximum current/voltage with 20% safety margin
2. Match IP rating to environmental conditions (e.g., IP67 for outdoor use)
3. Consider mating cycle requirements for maintenance frequency
4. Verify material compatibility for chemical exposure
5. Check standard certifications (IEC 61984, UL 1977)
Case Example: For offshore wind turbine generator connection: Select IP68-rated connector with 1500V insulation and salt spray resistance >1000h.

8. Industry Trends

Emerging trends include:
- Miniaturization with increased power density (e.g., 30% size reduction by 2025)
- Integrated smart sensors for predictive maintenance
- Adoption of composite materials for weight reduction (-40% vs. metal)
- Development of hydrogen-compatible connectors for fuel cell systems
- Growth in hybrid connectors combining power, data, and fluid transmission

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