Heavy Duty Connectors - Accessories

Image Part Number Description / PDF Quantity Rfq
11123005401

11123005401

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CONN HAN YELLOCK 30 COVER

51

09000005032

09000005032

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ACCES MULTIPLE SEAL PG 36

58

09000005146

09000005146

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ACCES METAL CABLE SEAL NORMAL P

0

09200165422

09200165422

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HAN A PROTECT COVER DIE CAPC FOR

10

09200105425

09200105425

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HAN A PROTECT COVER DIE CAST

2

19400249903

19400249903

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HAN 24 HPR EASYCON COVER 3XM32

0

19410245407

19410245407

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HAN-ECO 24B ABDECKKAPPE M. BU+G3

0

09300245423

09300245423

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HAN 24B-AK-QB-DICHTUNG

14

09300165422

09300165422

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HAN B PROTECT COVER DIE CAST

2

09000005167

09000005167

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ACCES CABLE CLAMP PLASTIC PG 16

0

09140009982

09140009982

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HAN MODULAR GUIDE BUSH

0

09140009991

09140009991

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HAN-MODULAR GUARD (GUIDING), RED

87

09140033050

09140033050

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HAN GUIDING DUMMY MODULE - MALE

99

09000005081

09000005081

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ACCES UNI SEAL BLACK PG11 9 5-6

52

19000005172

19000005172

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ACCES. BLANKING PIECE M32 X 1,5

70

19120005058

19120005058

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CABLE SEAL M25X1,5 METAL 14-17MM

86

09300105401

09300105401

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HAN 10B PROTECT COVER WITH LATCH

3

09000005071

09000005071

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ACCES BLANKING PIECE PG 135 WI

28

09370035402

09370035402

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ACCESSORY HAN M COVER SIZE 3A

2

19000005091

19000005091

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CABLE GLAND M25X1,5 9-18MM

217

Heavy Duty Connectors - Accessories

1. Overview

Heavy Duty Connectors (HDC) and accessories are industrial-grade electrical components designed to establish secure and reliable connections in harsh environments. They support high current, voltage, and mechanical stress tolerance, enabling safe power/data transmission in critical systems. These connectors are essential in modern infrastructure, including renewable energy systems, smart grids, and industrial automation, where failure prevention and operational continuity are paramount.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Industrial Circular ConnectorsRobust metal/plastic housing, IP65-IP69K protection, threaded couplingFactory automation equipment, robotics
Power Distribution ConnectorsHigh-current capacity (up to 1000A), multi-pole designWind turbines, data center UPS systems
Railway ConnectorsVibration-resistant, EMI shielding, fire-retardant materialsHigh-speed trains, subway systems
Hydraulic/Pneumatic ConnectorsCombined electrical-fluidic interfaces, leak-proof sealingMining equipment, construction machinery
AccessoriesCable glands, panel mount adapters, contact insertsCustom system integration

3. Structure and Components

A typical HDC assembly comprises:
- Housing: Thermoplastic (PA66) or die-cast metal (aluminum alloy) with anti-UV treatment
- Contact System: Silver-plated copper alloy contacts with self-cleaning design
- Insulation: High-temperature resistant PA or PPS materials (180 C rating)
- Retention Mechanism: Threaded, bayonet, or push-pull locking systems
- Sealing: EPDM rubber gaskets for IP67 protection

4. Key Technical Specifications

ParameterImportance
Rated Current (16-2000A)Determines power transmission capacity
Dielectric Withstanding Voltage (1000-8000V)Ensures electrical safety under overvoltage
Contact Resistance ( 0.5m )Minimizes energy loss and thermal rise
Mechanical Durability (5000-20000 mating cycles)Long-term reliability indicator
Operating Temperature (-40 C to +150 C)Environmental adaptability
Vibration Resistance (10G-50G)Critical for mobile/transport applications

5. Application Fields

Key industries include:
- Energy: Solar inverters, offshore wind turbines
- Transportation: Electric vehicle charging stations, locomotive systems
- Manufacturing: CNC machines, automated guided vehicles (AGVs)
- Infrastructure: Smart grid switchgear, emergency power systems
- Special Cases: Explosion-proof connectors for petrochemical plants

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
TE ConnectivityDEUTSCH HC Series600A capacity, aerospace-grade reliability
Amphenol IndustrialDuramax MaxGuardIP69K rated, corrosion-resistant marine grade
Phoenix ContactHeavycon SystemModular design with hybrid power/signal integration
Delphi Connection SystemsWeatherGuard HV1500V DC rating for photovoltaic applications

7. Selection Recommendations

Key considerations:
1. Calculate maximum current/voltage with 20% safety margin
2. Match IP rating to environmental conditions (e.g., IP67 for outdoor use)
3. Consider mating cycle requirements for maintenance frequency
4. Verify material compatibility for chemical exposure
5. Check standard certifications (IEC 61984, UL 1977)
Case Example: For offshore wind turbine generator connection: Select IP68-rated connector with 1500V insulation and salt spray resistance >1000h.

8. Industry Trends

Emerging trends include:
- Miniaturization with increased power density (e.g., 30% size reduction by 2025)
- Integrated smart sensors for predictive maintenance
- Adoption of composite materials for weight reduction (-40% vs. metal)
- Development of hydrogen-compatible connectors for fuel cell systems
- Growth in hybrid connectors combining power, data, and fluid transmission

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