Heavy Duty Connectors - Accessories

Image Part Number Description / PDF Quantity Rfq
73080956776

73080956776

HARTING

CORD GRIP, M25, NPB, 17-20.5MM

6

09300009941

09300009941

HARTING

HAN B 6 PROFILE SEALING

16

11003009503

11003009503

HARTING

HAN-YELLOCK 30 BASE GASKET

0

19400489822

19400489822

HARTING

HAN 48HPR COVER ANGLED HOUSING 6

2

09120009905

09120009905

HARTING

PC BOARD ADAPTER FOR HAN Q 5/0

278

09140009960

09140009960

HARTING

LOCKING ELEMENT FOR HINGED FRAME

181

09000005027

09000005027

HARTING

ACCES MULTIPLE SEAL PG 11

64

09000005401

09000005401

HARTING

HAN EASY LOCK X SINGLE LEVER 6B

52

73550400915

73550400915

HARTING

HAN PORT RJ45F/F, 120V W/ 3A BRK

1

19620005096

19620005096

HARTING

ACCES. SPECIAL CABLE CLAMP EMC M

0

09400105401

09400105401

HARTING

HAN 10 HPR COVER TOGGLE LOCKING

9

09140008033

09140008033

HARTING

HAN-MODULAR FLEXBOX STRAIN RELIE

20

73080255059

73080255059

HARTING

LOCK NUT, M40 X 1.5 NPB

104

09000005019

09000005019

HARTING

ACCES METAL MULTIPLE CABLE SEAL

0

09330009980

09330009980

HARTING

ACCESSORY INSERT MOUNTING FRAME

50

09300009997

09300009997

HARTING

KLEMMSCHRAUBE 100 PCCK./BEUTEL

700

09200035442

09200035442

HARTING

HAN 3A THERMOPL. COVER, 1 LEVER

10

09140008034

09140008034

HARTING

HAN-MODULAR FLEXBOX STRAIN RELIE

20

09200035409

09200035409

HARTING

HAN 3 A-AK-DICHTUNG SCHWARZ

511

09120009911

09120009911

HARTING

ACCESSORY GASKET HAN COMPACT

0

Heavy Duty Connectors - Accessories

1. Overview

Heavy Duty Connectors (HDC) and accessories are industrial-grade electrical components designed to establish secure and reliable connections in harsh environments. They support high current, voltage, and mechanical stress tolerance, enabling safe power/data transmission in critical systems. These connectors are essential in modern infrastructure, including renewable energy systems, smart grids, and industrial automation, where failure prevention and operational continuity are paramount.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Industrial Circular ConnectorsRobust metal/plastic housing, IP65-IP69K protection, threaded couplingFactory automation equipment, robotics
Power Distribution ConnectorsHigh-current capacity (up to 1000A), multi-pole designWind turbines, data center UPS systems
Railway ConnectorsVibration-resistant, EMI shielding, fire-retardant materialsHigh-speed trains, subway systems
Hydraulic/Pneumatic ConnectorsCombined electrical-fluidic interfaces, leak-proof sealingMining equipment, construction machinery
AccessoriesCable glands, panel mount adapters, contact insertsCustom system integration

3. Structure and Components

A typical HDC assembly comprises:
- Housing: Thermoplastic (PA66) or die-cast metal (aluminum alloy) with anti-UV treatment
- Contact System: Silver-plated copper alloy contacts with self-cleaning design
- Insulation: High-temperature resistant PA or PPS materials (180 C rating)
- Retention Mechanism: Threaded, bayonet, or push-pull locking systems
- Sealing: EPDM rubber gaskets for IP67 protection

4. Key Technical Specifications

ParameterImportance
Rated Current (16-2000A)Determines power transmission capacity
Dielectric Withstanding Voltage (1000-8000V)Ensures electrical safety under overvoltage
Contact Resistance ( 0.5m )Minimizes energy loss and thermal rise
Mechanical Durability (5000-20000 mating cycles)Long-term reliability indicator
Operating Temperature (-40 C to +150 C)Environmental adaptability
Vibration Resistance (10G-50G)Critical for mobile/transport applications

5. Application Fields

Key industries include:
- Energy: Solar inverters, offshore wind turbines
- Transportation: Electric vehicle charging stations, locomotive systems
- Manufacturing: CNC machines, automated guided vehicles (AGVs)
- Infrastructure: Smart grid switchgear, emergency power systems
- Special Cases: Explosion-proof connectors for petrochemical plants

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
TE ConnectivityDEUTSCH HC Series600A capacity, aerospace-grade reliability
Amphenol IndustrialDuramax MaxGuardIP69K rated, corrosion-resistant marine grade
Phoenix ContactHeavycon SystemModular design with hybrid power/signal integration
Delphi Connection SystemsWeatherGuard HV1500V DC rating for photovoltaic applications

7. Selection Recommendations

Key considerations:
1. Calculate maximum current/voltage with 20% safety margin
2. Match IP rating to environmental conditions (e.g., IP67 for outdoor use)
3. Consider mating cycle requirements for maintenance frequency
4. Verify material compatibility for chemical exposure
5. Check standard certifications (IEC 61984, UL 1977)
Case Example: For offshore wind turbine generator connection: Select IP68-rated connector with 1500V insulation and salt spray resistance >1000h.

8. Industry Trends

Emerging trends include:
- Miniaturization with increased power density (e.g., 30% size reduction by 2025)
- Integrated smart sensors for predictive maintenance
- Adoption of composite materials for weight reduction (-40% vs. metal)
- Development of hydrogen-compatible connectors for fuel cell systems
- Growth in hybrid connectors combining power, data, and fluid transmission

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