Heavy Duty Connectors - Accessories

Image Part Number Description / PDF Quantity Rfq
09110008119

09110008119

HARTING

CABLE SHOE 180MM2

0

19360005134

19360005134

HARTING

HAN U HEX ADAPTER M25 X 1.5

2

19155035197

19155035197

HARTING

HAN CORD GRIP FOR F+B, M25, BLAC

15

19410065404

19410065404

HARTING

HAN-ECO 06B ABDECKKAPPE MIT KABE

59

09140008020

09140008020

HARTING

HAN-MODULAR FLEXBOX FIXING ELEME

20

11200035406

11200035406

HARTING

HOUSING COVER WITH SEAL

8

19400489860

19400489860

HARTING

HAN 48HPR MOUNTING COVER 10XM25

3

09000005183

09000005183

HARTING

ACCES CABLE CLAMP PG 11 METAL

9

19000005182

19000005182

HARTING

CBL CLAMP M20 6-12MM PLAST IP68

413

09140025401

09140025401

HARTING

HAN-MODULAR TWIN COVER FOR BULKH

2

09000005235

09000005235

HARTING

GROUND TERM FOR HAN MOD SIZE 24

0

09140009954

09140009954

HARTING

HAN-MODULAR PE SCREW M4

0

09000005085

09000005085

HARTING

ACCES UNI SEAL RED PG 135 MIN

50

09000005119

09000005119

HARTING

ACCES METAL CABLE SEAL NORMAL P

0

09200009931

09200009931

HARTING

ADAPTERPLATTE HAN A - D-SUB 50

4

09140000311

09140000311

HARTING

ACCESSORY MODULE CLAMP

0

09300009974

09300009974

HARTING

ADAPTER HAN 16B - 2XD-SUB 50

14

19000005191

19000005191

HARTING

CABLE GLAND, M25, 9-16MM, PLASTI

43

09140009990

09140009990

HARTING

HAN-MODULAR GUARD (GUIDING), GRE

192

09300165426

09300165426

HARTING

ACCY COVER W/CORD 16B CPLG HOOD

5

Heavy Duty Connectors - Accessories

1. Overview

Heavy Duty Connectors (HDC) and accessories are industrial-grade electrical components designed to establish secure and reliable connections in harsh environments. They support high current, voltage, and mechanical stress tolerance, enabling safe power/data transmission in critical systems. These connectors are essential in modern infrastructure, including renewable energy systems, smart grids, and industrial automation, where failure prevention and operational continuity are paramount.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Industrial Circular ConnectorsRobust metal/plastic housing, IP65-IP69K protection, threaded couplingFactory automation equipment, robotics
Power Distribution ConnectorsHigh-current capacity (up to 1000A), multi-pole designWind turbines, data center UPS systems
Railway ConnectorsVibration-resistant, EMI shielding, fire-retardant materialsHigh-speed trains, subway systems
Hydraulic/Pneumatic ConnectorsCombined electrical-fluidic interfaces, leak-proof sealingMining equipment, construction machinery
AccessoriesCable glands, panel mount adapters, contact insertsCustom system integration

3. Structure and Components

A typical HDC assembly comprises:
- Housing: Thermoplastic (PA66) or die-cast metal (aluminum alloy) with anti-UV treatment
- Contact System: Silver-plated copper alloy contacts with self-cleaning design
- Insulation: High-temperature resistant PA or PPS materials (180 C rating)
- Retention Mechanism: Threaded, bayonet, or push-pull locking systems
- Sealing: EPDM rubber gaskets for IP67 protection

4. Key Technical Specifications

ParameterImportance
Rated Current (16-2000A)Determines power transmission capacity
Dielectric Withstanding Voltage (1000-8000V)Ensures electrical safety under overvoltage
Contact Resistance ( 0.5m )Minimizes energy loss and thermal rise
Mechanical Durability (5000-20000 mating cycles)Long-term reliability indicator
Operating Temperature (-40 C to +150 C)Environmental adaptability
Vibration Resistance (10G-50G)Critical for mobile/transport applications

5. Application Fields

Key industries include:
- Energy: Solar inverters, offshore wind turbines
- Transportation: Electric vehicle charging stations, locomotive systems
- Manufacturing: CNC machines, automated guided vehicles (AGVs)
- Infrastructure: Smart grid switchgear, emergency power systems
- Special Cases: Explosion-proof connectors for petrochemical plants

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
TE ConnectivityDEUTSCH HC Series600A capacity, aerospace-grade reliability
Amphenol IndustrialDuramax MaxGuardIP69K rated, corrosion-resistant marine grade
Phoenix ContactHeavycon SystemModular design with hybrid power/signal integration
Delphi Connection SystemsWeatherGuard HV1500V DC rating for photovoltaic applications

7. Selection Recommendations

Key considerations:
1. Calculate maximum current/voltage with 20% safety margin
2. Match IP rating to environmental conditions (e.g., IP67 for outdoor use)
3. Consider mating cycle requirements for maintenance frequency
4. Verify material compatibility for chemical exposure
5. Check standard certifications (IEC 61984, UL 1977)
Case Example: For offshore wind turbine generator connection: Select IP68-rated connector with 1500V insulation and salt spray resistance >1000h.

8. Industry Trends

Emerging trends include:
- Miniaturization with increased power density (e.g., 30% size reduction by 2025)
- Integrated smart sensors for predictive maintenance
- Adoption of composite materials for weight reduction (-40% vs. metal)
- Development of hydrogen-compatible connectors for fuel cell systems
- Growth in hybrid connectors combining power, data, and fluid transmission

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