Barrel - Power Cables

Image Part Number Description / PDF Quantity Rfq
10-01259

10-01259

Tensility International Corporation

CBL M R/A-F 2.1MM 6' 18AWG WHT

0

10-01076

10-01076

Tensility International Corporation

CBL ASSY M R/A-F 2.5MM 6' 18 AWG

372

10-02941

10-02941

Tensility International Corporation

CBL TWIST LOCK 5.5X2.5MM JACK

456

10-02737

10-02737

Tensility International Corporation

SPLITTER 5.5X2.1MM F TO X2 M

655

CA-2210

CA-2210

Tensility International Corporation

CABLE ASSY 5.5X2.1MM M/F 6'

7887

10-01241

10-01241

Tensility International Corporation

CBL M 2.1MM 6' 24AWG WHT

63

10-02532

10-02532

Tensility International Corporation

CBL ASSY RA M-F 5.5X2.1 6'

0

5700038

5700038

Tycon Systems, Inc.

CABLE, 5.5X2.1MM DC PLUG TO 2 WI

0

10-01261

10-01261

Tensility International Corporation

CBL F 2.5MM 6' 24AWG WHT

0

10-02526

10-02526

Tensility International Corporation

CBL ASSY M-F 3.2X0.9MM 6' 24AWG

0

10-02228

10-02228

Tensility International Corporation

CBL ASSEM 2.1MM M-F 18AWG

0

10-03375

10-03375

Tensility International Corporation

CBL ASSEM 2.5MM R/A M-F 18AWG

490

10-03360

10-03360

Tensility International Corporation

CBL ASSEM R/A PLUG 2.1MM 18AWG

418

10-03320

10-03320

Tensility International Corporation

CBL ASSY 5.5X2.5MM JACK 18AWG

478

10-02739

10-02739

Tensility International Corporation

SPLITTER 5.5X2.1MM F TO X4 M

622

10-02537

10-02537

Tensility International Corporation

CBL ASSY RA M-F 3.5X0.9MM 6'

0

10-03353

10-03353

Tensility International Corporation

CBL ASSEM 2.5MM M-F 18AWG

488

10-02796

10-02796

Tensility International Corporation

SPLITTER 3.5X1.35MM F TO X4 F

0

4840.5201

4840.5201

Schurter

DC ADAPTER CABLE 5.5X2.1MM R/A

344200

10-02779

10-02779

Tensility International Corporation

SPLITTER 5.5X2.1MM M TO X2 M

0

Barrel - Power Cables

1. Overview

Barrel power cables are cylindrical connectors primarily used for delivering DC power to electronic devices. Featuring a concentric conducting surface design, they provide reliable electrical connections while maintaining mechanical stability. These cables play a critical role in modern electronics by enabling efficient power transmission for consumer, industrial, and specialized equipment.

2. Main Types & Functional Classification

TypeFunctional FeaturesApplication Examples
Standard BarrelBasic DC power delivery, 2.1-5.5mm diameter variationsLaptops, routers, consumer electronics
High-Current BarrelEnhanced contact area for >5A applicationsIndustrial machinery, 3D printers
Locking BarrelMechanical locking mechanism for vibration resistanceMedical equipment, aerospace systems
Waterproof BarrelIP67-rated sealing for outdoor/harsh environmentsOutdoor LED displays, construction equipment

3. Structure & Composition

Typical construction includes: - Central copper conductor (4-18 AWG) with tin/silver plating - High-density polyethylene (HDPE) insulation layer - Braided shielding (aluminum/mylar) for EMI protection - Durable PVC/TPU outer jacket - Precision-machined brass contacts with gold/nickel plating The barrel shell maintains concentricity within 0.02mm tolerance.

4. Key Technical Specifications

ParameterValue RangeSignificance
Voltage Rating12-48V DCDetermines power delivery capacity
Current Capacity1-15AAffects thermal performance
Contact Resistance 5m Impacts power efficiency
Temperature Range-40 C to +105 CDefines operational limits
Durability5,000-10,000 mating cyclesDetermines service life

5. Application Fields

Major application areas include: - Consumer Electronics: Notebook adapters, gaming consoles - Industrial Automation: CNC machines, robotics - Medical Devices: Diagnostic equipment, infusion pumps - Telecommunications: Network routers, base stations - Automotive: EV charging systems, infotainment units

6. Leading Manufacturers & Products

ManufacturerRepresentative ProductKey Features
AmphenolDCB Series15A rating, military-grade durability
TE ConnectivityPower Barrel 703Hybrid power/data transmission
MolexMini-Fit Jr.Compact 4.0mm design
Bel FusePWR-BLKIntegrated fuse protection

7. Selection Guidelines

Key selection criteria: - Match voltage/current requirements with safety margins - Consider environmental factors (temperature, moisture) - Verify mechanical compatibility (diameter/plug depth) - Assess EMI shielding needs - Prioritize connectors with IP ratings for harsh environments - Confirm compliance with RoHS, REACH, and UL standards

8. Industry Trends

Emerging trends include: - Miniaturization (sub-3mm barrel diameters) - Increased power density (>20A capabilities) - Integration of smart power management - Adoption of eco-friendly halogen-free materials - Standardization of quick-lock mechanisms

RFQ BOM Call Skype Email
Top