Barrel - Power Cables

Image Part Number Description / PDF Quantity Rfq
10-02499

10-02499

Tensility International Corporation

CBL ASSY M 3.5X1.1MM RA 6' 24AWG

0

10-02740

10-02740

Tensility International Corporation

SPLITTER 5.5X2.1MM M TO X2 M

585

CARA761KS07984

CARA761KS07984

Switchcraft / Conxall

SEALED DC POWER CABLE ASSY, 0.10

0

10-00111

10-00111

Tensility International Corporation

CABLE ASSY 5.5X2.1MM M/M 2M

341

10-01090

10-01090

Tensility International Corporation

CBL ASSY F STR 2.5MM 6' 18AWG

0

4840.5230

4840.5230

Schurter

DC ADAPTER CABLE 6.5X4.3MM

59

10-03341

10-03341

Tensility International Corporation

CBL ASSEM 2.1MM M-F 18AWG

208

10-02386

10-02386

Tensility International Corporation

CABLE ASSY 5.5X2.1MM M/F 15'

450

10-02736

10-02736

Tensility International Corporation

SPLITTER 5.5X2.5MM F TO X4 F

0

10-02757

10-02757

Tensility International Corporation

SPLITTER 3.5X1.35MM M TO X4 M

0

10-02534

10-02534

Tensility International Corporation

CBL ASSY RA M-F 4X1.7MM 6'

0

10-01750

10-01750

Tensility International Corporation

CABLE ASSY 5.5X2.5MM M/F 8'

853

10-01060

10-01060

Tensility International Corporation

CBL ASSY M STR 2.5MM 6' 18 AWG

11336

10-02741

10-02741

Tensility International Corporation

SPLITTER 5.5X2.1MM M TO X3 F

0

10-02758

10-02758

Tensility International Corporation

SPLITTER 3.5X1.35MM F TO X2 F

470

10-03343

10-03343

Tensility International Corporation

CBL ASSEM STR PLUG 2.5MM 16AWG

0

CA-2188

CA-2188

Tensility International Corporation

CABLE ASSY R/A 2.5MM 6' 24 AWG

13821

10-02543

10-02543

Tensility International Corporation

CBL M 5.5X2.5MM - M 5.5X2.1MM 1'

0

10-01777

10-01777

Tensility International Corporation

CBL ASSY STR JACK 2.5MM 6' 18AWG

638

10-03134

10-03134

Tensility International Corporation

CBL ASSY LSZH STR M-F 2.1MM 6'

494

Barrel - Power Cables

1. Overview

Barrel power cables are cylindrical connectors primarily used for delivering DC power to electronic devices. Featuring a concentric conducting surface design, they provide reliable electrical connections while maintaining mechanical stability. These cables play a critical role in modern electronics by enabling efficient power transmission for consumer, industrial, and specialized equipment.

2. Main Types & Functional Classification

TypeFunctional FeaturesApplication Examples
Standard BarrelBasic DC power delivery, 2.1-5.5mm diameter variationsLaptops, routers, consumer electronics
High-Current BarrelEnhanced contact area for >5A applicationsIndustrial machinery, 3D printers
Locking BarrelMechanical locking mechanism for vibration resistanceMedical equipment, aerospace systems
Waterproof BarrelIP67-rated sealing for outdoor/harsh environmentsOutdoor LED displays, construction equipment

3. Structure & Composition

Typical construction includes: - Central copper conductor (4-18 AWG) with tin/silver plating - High-density polyethylene (HDPE) insulation layer - Braided shielding (aluminum/mylar) for EMI protection - Durable PVC/TPU outer jacket - Precision-machined brass contacts with gold/nickel plating The barrel shell maintains concentricity within 0.02mm tolerance.

4. Key Technical Specifications

ParameterValue RangeSignificance
Voltage Rating12-48V DCDetermines power delivery capacity
Current Capacity1-15AAffects thermal performance
Contact Resistance 5m Impacts power efficiency
Temperature Range-40 C to +105 CDefines operational limits
Durability5,000-10,000 mating cyclesDetermines service life

5. Application Fields

Major application areas include: - Consumer Electronics: Notebook adapters, gaming consoles - Industrial Automation: CNC machines, robotics - Medical Devices: Diagnostic equipment, infusion pumps - Telecommunications: Network routers, base stations - Automotive: EV charging systems, infotainment units

6. Leading Manufacturers & Products

ManufacturerRepresentative ProductKey Features
AmphenolDCB Series15A rating, military-grade durability
TE ConnectivityPower Barrel 703Hybrid power/data transmission
MolexMini-Fit Jr.Compact 4.0mm design
Bel FusePWR-BLKIntegrated fuse protection

7. Selection Guidelines

Key selection criteria: - Match voltage/current requirements with safety margins - Consider environmental factors (temperature, moisture) - Verify mechanical compatibility (diameter/plug depth) - Assess EMI shielding needs - Prioritize connectors with IP ratings for harsh environments - Confirm compliance with RoHS, REACH, and UL standards

8. Industry Trends

Emerging trends include: - Miniaturization (sub-3mm barrel diameters) - Increased power density (>20A capabilities) - Integration of smart power management - Adoption of eco-friendly halogen-free materials - Standardization of quick-lock mechanisms

RFQ BOM Call Skype Email
Top