Barrel - Power Cables

Image Part Number Description / PDF Quantity Rfq
10-02553

10-02553

Tensility International Corporation

CBL ASSY F 5.5X2.5MM-F 5.5X2.1MM

0

10-02223

10-02223

Tensility International Corporation

CBL ASSEM STR PLUG 2.1MM 18AWG

721

10-02388

10-02388

Tensility International Corporation

CBL ASSY M STR 2.5MM 10' 16AWG

1337

CARA762K07984

CARA762K07984

Switchcraft / Conxall

2M PWR CBL RIGHT ANGLE 2.1MM LOC

30

CA-2198

CA-2198

Tensility International Corporation

CABLE ASSY R/A 1.7MM 6' 24 AWG

0

10-02555

10-02555

Tensility International Corporation

CBL ASSY 2.1MM PLUG-PLUG FLAT 3'

46

10-02765

10-02765

Tensility International Corporation

SPLITTER 5.5X2.5MM M TO X3 F

0

10-02727

10-02727

Tensility International Corporation

SPLITTER 5.5X2.5MM F TO X4 M

656

10-02232

10-02232

Tensility International Corporation

CBL ASSEM R/A PLUG 1.35MM 24AWG

0

10-00464

10-00464

Tensility International Corporation

CABLE ASSY 5.5X2.1MM M/F 14'

1568

10-02560

10-02560

Tensility International Corporation

CBL M 5.5X2.1MM-RA M 5.5X2.5MM

0

10-03334

10-03334

Tensility International Corporation

CBL ASSEM 2.1MM M-F 16AWG

0

10-02875

10-02875

Tensility International Corporation

CONN PWR JACK 1.1X3.5MM PNL MNT

42

10-02395

10-02395

Tensility International Corporation

CBL ASSY M STR 2.5MM 15' 18AWG

0

10-03615

10-03615

Tensility International Corporation

CBL ASSY 2.1MM JACK-PLUG RND 6'

0

10-03136

10-03136

Tensility International Corporation

CBL ASSY LSZH STR F 2.1MM 6'

498

10-02578

10-02578

Tensility International Corporation

CBL ASSY 2.1MM JACK-JACK FLAT 6'

0

10-02486

10-02486

Tensility International Corporation

CBL ASSY M 2.35X0.7MM 6' 24AWG

0

10-03330

10-03330

Tensility International Corporation

CBL ASSEM STR PLUG 2.1MM 16AWG

0

CARA767K07984

CARA767K07984

Switchcraft / Conxall

2M PWR CBL RIGHT ANGLE 2.1MM LOC

19

Barrel - Power Cables

1. Overview

Barrel power cables are cylindrical connectors primarily used for delivering DC power to electronic devices. Featuring a concentric conducting surface design, they provide reliable electrical connections while maintaining mechanical stability. These cables play a critical role in modern electronics by enabling efficient power transmission for consumer, industrial, and specialized equipment.

2. Main Types & Functional Classification

TypeFunctional FeaturesApplication Examples
Standard BarrelBasic DC power delivery, 2.1-5.5mm diameter variationsLaptops, routers, consumer electronics
High-Current BarrelEnhanced contact area for >5A applicationsIndustrial machinery, 3D printers
Locking BarrelMechanical locking mechanism for vibration resistanceMedical equipment, aerospace systems
Waterproof BarrelIP67-rated sealing for outdoor/harsh environmentsOutdoor LED displays, construction equipment

3. Structure & Composition

Typical construction includes: - Central copper conductor (4-18 AWG) with tin/silver plating - High-density polyethylene (HDPE) insulation layer - Braided shielding (aluminum/mylar) for EMI protection - Durable PVC/TPU outer jacket - Precision-machined brass contacts with gold/nickel plating The barrel shell maintains concentricity within 0.02mm tolerance.

4. Key Technical Specifications

ParameterValue RangeSignificance
Voltage Rating12-48V DCDetermines power delivery capacity
Current Capacity1-15AAffects thermal performance
Contact Resistance 5m Impacts power efficiency
Temperature Range-40 C to +105 CDefines operational limits
Durability5,000-10,000 mating cyclesDetermines service life

5. Application Fields

Major application areas include: - Consumer Electronics: Notebook adapters, gaming consoles - Industrial Automation: CNC machines, robotics - Medical Devices: Diagnostic equipment, infusion pumps - Telecommunications: Network routers, base stations - Automotive: EV charging systems, infotainment units

6. Leading Manufacturers & Products

ManufacturerRepresentative ProductKey Features
AmphenolDCB Series15A rating, military-grade durability
TE ConnectivityPower Barrel 703Hybrid power/data transmission
MolexMini-Fit Jr.Compact 4.0mm design
Bel FusePWR-BLKIntegrated fuse protection

7. Selection Guidelines

Key selection criteria: - Match voltage/current requirements with safety margins - Consider environmental factors (temperature, moisture) - Verify mechanical compatibility (diameter/plug depth) - Assess EMI shielding needs - Prioritize connectors with IP ratings for harsh environments - Confirm compliance with RoHS, REACH, and UL standards

8. Industry Trends

Emerging trends include: - Miniaturization (sub-3mm barrel diameters) - Increased power density (>20A capabilities) - Integration of smart power management - Adoption of eco-friendly halogen-free materials - Standardization of quick-lock mechanisms

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