Barrel - Power Cables

Image Part Number Description / PDF Quantity Rfq
10-03342

10-03342

Tensility International Corporation

CBL ASSEM STR PLUG 2.5MM 16AWG

0

10-02958

10-02958

Tensility International Corporation

CBL ASSY 5.5X2.5MM PLUG 18AWG 3'

0

10-02953

10-02953

Tensility International Corporation

CBL ASSY 5.5X2.1MM PLUG 18AWG 6'

370

10-03333

10-03333

Tensility International Corporation

CBL ASSEM 2.1MM M-F 16AWG

0

10-03344

10-03344

Tensility International Corporation

CBL ASSEM STR PLUG 2.5MM 16AWG

0

10-01242

10-01242

Tensility International Corporation

CBL M 2.1MM 6' 18AWG WHT

0

10-02384

10-02384

Tensility International Corporation

CBL ASSY M STR 2.1MM 20' 18AWG

0

10-02487

10-02487

Tensility International Corporation

CBL ASSY M 5.5X2.5MM 6' 24AWG

0

10-02507

10-02507

Tensility International Corporation

CBL ASSY M 5.5X2.1MM RA 6' 18AWG

0

10-02317

10-02317

Tensility International Corporation

CBL ASSY 2.1MM PLUG-CBL FLAT 6'

245

CA-2215

CA-2215

Tensility International Corporation

CABLE ASSY 5.5X2.5MM M/F 3'

1473

10-03672

10-03672

Tensility International Corporation

JACK PNL MNT W/LEADS 2.1X5.5MM

494

10-03359

10-03359

Tensility International Corporation

CBL ASSEM 2.1MM R/A M-F 16AWG

0

10-02497

10-02497

Tensility International Corporation

CBL ASSY M 4X1.7MM RA 6' 24AWG

0

10-01061

10-01061

Tensility International Corporation

CBL ASSY M R/A 2.5MM 6' 24 AWG

4524

10-01093

10-01093

Tensility International Corporation

CBL ASSY F STR 2.1MM 6' 24AWG

2334

10-02252

10-02252

Tensility International Corporation

CBL ASSEM STR JACK 1.7MM 24AWG

0

CARAS1007984

CARAS1007984

Switchcraft / Conxall

CBL ASSY 2MM PLUG-CBL RND 6.56'

0

10-03622

10-03622

Tensility International Corporation

CBL ASSY 2.5MM PLUG-PLUG RND 6'

498

10-02573

10-02573

Tensility International Corporation

CBL M 2.1MM-RA M 2.5MM 6' 18AWG

0

Barrel - Power Cables

1. Overview

Barrel power cables are cylindrical connectors primarily used for delivering DC power to electronic devices. Featuring a concentric conducting surface design, they provide reliable electrical connections while maintaining mechanical stability. These cables play a critical role in modern electronics by enabling efficient power transmission for consumer, industrial, and specialized equipment.

2. Main Types & Functional Classification

TypeFunctional FeaturesApplication Examples
Standard BarrelBasic DC power delivery, 2.1-5.5mm diameter variationsLaptops, routers, consumer electronics
High-Current BarrelEnhanced contact area for >5A applicationsIndustrial machinery, 3D printers
Locking BarrelMechanical locking mechanism for vibration resistanceMedical equipment, aerospace systems
Waterproof BarrelIP67-rated sealing for outdoor/harsh environmentsOutdoor LED displays, construction equipment

3. Structure & Composition

Typical construction includes: - Central copper conductor (4-18 AWG) with tin/silver plating - High-density polyethylene (HDPE) insulation layer - Braided shielding (aluminum/mylar) for EMI protection - Durable PVC/TPU outer jacket - Precision-machined brass contacts with gold/nickel plating The barrel shell maintains concentricity within 0.02mm tolerance.

4. Key Technical Specifications

ParameterValue RangeSignificance
Voltage Rating12-48V DCDetermines power delivery capacity
Current Capacity1-15AAffects thermal performance
Contact Resistance 5m Impacts power efficiency
Temperature Range-40 C to +105 CDefines operational limits
Durability5,000-10,000 mating cyclesDetermines service life

5. Application Fields

Major application areas include: - Consumer Electronics: Notebook adapters, gaming consoles - Industrial Automation: CNC machines, robotics - Medical Devices: Diagnostic equipment, infusion pumps - Telecommunications: Network routers, base stations - Automotive: EV charging systems, infotainment units

6. Leading Manufacturers & Products

ManufacturerRepresentative ProductKey Features
AmphenolDCB Series15A rating, military-grade durability
TE ConnectivityPower Barrel 703Hybrid power/data transmission
MolexMini-Fit Jr.Compact 4.0mm design
Bel FusePWR-BLKIntegrated fuse protection

7. Selection Guidelines

Key selection criteria: - Match voltage/current requirements with safety margins - Consider environmental factors (temperature, moisture) - Verify mechanical compatibility (diameter/plug depth) - Assess EMI shielding needs - Prioritize connectors with IP ratings for harsh environments - Confirm compliance with RoHS, REACH, and UL standards

8. Industry Trends

Emerging trends include: - Miniaturization (sub-3mm barrel diameters) - Increased power density (>20A capabilities) - Integration of smart power management - Adoption of eco-friendly halogen-free materials - Standardization of quick-lock mechanisms

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