Rack Thermal Management

Image Part Number Description / PDF Quantity Rfq
SCR027019

SCR027019

Hammond Manufacturing

FAN HEATER 650W 12A 120V

2

PZAEFK-E

PZAEFK-E

Panduit Corporation

ZONE CABLING FAN KIT, EUROPEAN S

0

OA300S-DV

OA300S-DV

Orion Fans

3 FAN TRAY 115V/230V 14" 330CFM

0

OA600S-ER-DV

OA600S-ER-DV

Orion Fans

6 FAN TRAY 115V/230V 14" 660CFM

0

FP3F115

FP3F115

Hammond Manufacturing

RACK 3 FAN PANEL

29

DAH4001B

DAH4001B

nVent Hoffman

ELECTRIC HEATER 400 WATT

3

HB3250A

HB3250A

Hammond Manufacturing

BLOWER 6.26X17.2X5.25" BLACK

2

OA600

OA600

Orion Fans

6 FAN TRAY 115V 660CFM

15

C2T2436F4TBK1

C2T2436F4TBK1

Hammond Manufacturing

RACK TOP

0

PZICFK-E

PZICFK-E

Panduit Corporation

ZONE CABLING FAN KIT FOR USE WIT

0

FT300HA1BK

FT300HA1BK

Hammond Manufacturing

FAN TRAY ASSEMBLY W/3 FANS

0

DNFK2AC120

DNFK2AC120

Hammond Manufacturing

FAN (2)KIT 120MM 115VAC 9PCS

7

SRFANWM

SRFANWM

Tripp Lite

ENCLOSURE COOLING ROOF FAN KIT

970

SRCLOSETFAN

SRCLOSETFAN

Tripp Lite

WIRING CLOSET EXHAUST FAN, 475 C

285

FT900TA1BK

FT900TA1BK

Hammond Manufacturing

FAN TRAY ASSEMBLY W/9 FANS

0

FT-1170-MG

FT-1170-MG

Bud Industries, Inc.

FAN TRAY ASSEMBLY METALLIC GRAY

1014

FLHTF125A230

FLHTF125A230

Hammond Manufacturing

FAN HEATER 125W 240V 5.5X4X5.3"

2

HF1016414

HF1016414

nVent Hoffman

IP54 10" FILTER FAN 115V 7035, B

0

C2T1936F4TLG1

C2T1936F4TLG1

Hammond Manufacturing

RACK TOP

0

OA300ST-23003

OA300ST-23003

Orion Fans

3 FAN 230V SMART TRAY HUB SENSOR

4

Rack Thermal Management

1. Overview

Rack Thermal Management (RTM) refers to systems and solutions designed to control temperature and airflow within IT equipment enclosures. It ensures optimal operating conditions for servers, networking devices, and industrial hardware by preventing overheating and maintaining energy efficiency. With increasing data processing demands, RTM has become critical for reliability, energy conservation, and operational cost reduction in modern infrastructure.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Active Cooling SystemsForced air circulation via fans/blowers with adjustable speed controlData centers, telecom cabinets
Passive Cooling SystemsThermal conduction through heat sinks or phase-change materialsOutdoor cabinets, industrial control panels
Liquid Cooling SystemsDirect/indirect liquid heat exchange (water/glycol or dielectric fluids)HPC clusters, 5G base stations
Smart Ventilation UnitsDynamic airflow management with temperature/humidity sensorsEdge computing installations
Hot/Cold Aisle ContainmentPhysical barriers to separate airflow pathsEnterprise server rooms

3. Structure and Components

Typical RTM systems consist of: - Metal Enclosure: Steel/aluminum frame with ventilation grilles - Thermal Components: Variable-speed fans, heat exchangers, thermoelectric coolers - Control System: Microprocessor-based controllers with IoT connectivity - Sensors: Temperature, humidity, and pressure monitoring modules - Power Supply: Redundant AC/DC power interfaces with surge protection

4. Key Technical Specifications

ParameterTypical RangeImportance
Cooling Capacity1-20 kW/rackDetermines maximum heat dissipation capability
Noise Level25-60 dBAAffects working environment comfort
Energy Efficiency Ratio (EER)0.8-2.5Measures power consumption vs. cooling performance
Temperature Control Accuracy 0.5 CEnsures stable operating conditions
IP RatingIP20-IP54Defines protection against dust and water ingress

5. Application Fields

Major industries include:

  • IT Data Centers (server racks, storage systems)
  • Telecommunications (5G NR base stations, core routers)
  • Industrial Automation (PLC control cabinets)
  • Healthcare (MRI machine enclosures)
  • Transportation (railway signaling equipment)

Case Study: A hyperscale data center in Singapore improved cooling efficiency by 35% through hot aisle containment implementation.

6. Leading Manufacturers

ManufacturerRepresentative ProductKey Features
Schneider ElectricInRow Cooling SystemModular design with 7kW capacity
Emerson Network PowerLiebert XD SeriesDirect expansion cooling with EC fans
Stulz GmbHAir Control SystemFree cooling integration capability
HuaweiNetEco Thermal ManagementAI-powered temperature optimization

7. Selection Guidelines

Key considerations:

  • Calculate heat load density (kW/rack)
  • Verify rack dimensions and airflow patterns
  • Assess energy efficiency requirements
  • Ensure compatibility with existing infrastructure
  • Evaluate smart monitoring capabilities

8. Industry Trends

Emerging developments:

  • Adoption of immersion cooling for >15kW/rack densities
  • Integration with AI-based thermal modeling
  • Rise of modular, scalable cooling solutions
  • Increased focus on green refrigerants and energy recovery
  • Growth of edge computing thermal management solutions
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