Card Rack Accessories

Image Part Number Description / PDF Quantity Rfq
UEX220-6U

UEX220-6U

Vector Electronics & Technology, Inc.

EXTENDR UNCOMM 160-PINS 6UX12.2"

2

3684610

3684610

Wakefield-Vette

THREADED INSERT M2.5MM 84HP

518

3687050

3687050

Wakefield-Vette

CENT SCREW W/SLOT M2.5X11 100PCS

22

3685192

3685192

Wakefield-Vette

FILLER PANEL EMC 6U/12HP KIT

6

30838043

30838043

Schroff / nVent

PNL 3U 4HP (ANODIZED-CHROMATED)

18

69004130

69004130

Schroff / nVent

TEST SOCKET 2MM SHORT

1097

3685183

3685183

Wakefield-Vette

FILLER PANEL EMC 3U/10HP KIT

11

FMC-GASKET-01

FMC-GASKET-01

Wakefield-Vette

EMC GASKET O-RING (1070036-B0)

267

34560191

34560191

Schroff / nVent

3U 355MM SIDE PLATE

0

34560184

34560184

Schroff / nVent

VME FRONT HORIZ RAIL 84HP LT

350

21101847

21101847

Schroff / nVent

1/4 TURN FASTENER GRAY 100PCS

9

TS169-6/90

TS169-6/90

Vector Electronics & Technology, Inc.

T-STRUT 16.85"X1" W/HOLES ALUMNM

11

3684246

3684246

Wakefield-Vette

EMC GASKET FOR RAILS 84HP 10PCS

0

TS169-4

TS169-4

Vector Electronics & Technology, Inc.

T-STRUT 16.85"L W/BRASS INSERTS

0

FPE04-6UB

FPE04-6UB

Vector Electronics & Technology, Inc.

PANEL FRONT DIN EJECT 6U X 4HP

1

24564199

24564199

Schroff / nVent

3U REAR ANGLES 1 SET

30

60835021

60835021

Schroff / nVent

PMC EMC GASKET O RING

90

3684562

3684562

Wakefield-Vette

HORIZONTAL RAIL FRONT 84HP

0

30818273

30818273

Schroff / nVent

PNL 3U 4HP (ANODZD UNTRTD EDG)

43

3654350

3654350

Wakefield-Vette

PANHEAD SCREW M2.5X12 MM 100PCS

6

Card Rack Accessories

1. Overview

Card Rack Accessories are specialized components designed to support, organize, and protect modular electronic cards and systems within enclosures and racks. These accessories optimize space utilization, ensure mechanical stability, and facilitate thermal management in complex equipment setups. Their importance has grown with the proliferation of high-density computing, telecommunications infrastructure, and industrial control systems requiring scalable and maintainable hardware architectures.

2. Major Types & Functional Classification

TypeFunctional FeaturesApplication Examples
Slide RailsTelescopic guides with ball bearings for smooth card insertion/removalTelecom switches, server blades
Mounting BracketsAdjustable angle supports for non-standard card orientationsIndustrial process controllers
Blanking PanelsSheet metal covers preventing airflow bypassData center switch racks
Cable Management ArmsArticulated guides for organized cable routingHigh-speed data routers
Label HoldersRotating or sliding identification panelsNetwork distribution frames

3. Structure & Composition

Typical assemblies consist of cold-rolled steel or aluminum alloy frameworks with zinc-plated surfaces for corrosion resistance. Modular designs feature precision-machined slots (2.0-3.5mm tolerance) and quick-release mechanisms. Advanced models integrate EMI shielding gaskets, thermal interface materials, and captive screws. Load-bearing structures employ reinforced cross-member geometries with yield strength 350MPa materials.

4. Key Technical Parameters

ParameterTypical RangeImportance
Load Capacity5-50kg per rail setEnsures structural integrity under operational loads
Dimensional Tolerance 0.1mm to 0.5mmGuarantees proper card alignment and mating
Thermal Conductivity150-250 W/m KEnables efficient heat dissipation
Vibration Resistance10-50G shock ratingMaintains reliability in harsh environments
EMI Shielding Effectiveness30-100dB attenuationProtects signal integrity in high-frequency systems

5. Application Fields

  • Telecommunications: 5G base stations, optical transport networks
  • Data Centers: Blade servers, storage arrays
  • Industrial Automation: PLC racks, process controllers
  • Test & Measurement: Modular instrument chassis
  • Aerospace: Avionics line-replaceable units (LRUs)

6. Leading Manufacturers & Products

ManufacturerKey ProductsTechnical Highlights
EatonSmartRail SystemsIntegrated power monitoring capabilities
PanduitU6 Universal RackToolless mounting system with 42U capacity
RittalTS 8 Modular EnclosuresIP55 protection rating with active cooling
Hammond Manufacturing1551XX SeriesPolycarbonate viewing windows with LED lighting

7. Selection Recommendations

Key considerations include load requirements (calculate safety factor 2), compatibility with card form factors (e.g., 3U/6U VMEbus), thermal management needs ( T 5 C rise), and future expansion potential. In a recent data center upgrade project, engineers selected low-profile slide rails with 8mm deflection tolerance to accommodate 25G optical modules while maintaining backward compatibility with existing 10G systems.

8. Industry Trends

Current developments focus on: a) Additive manufacturing for customized geometries, b) Embedded sensors for real-time vibration monitoring, c) High-density designs supporting 40+ cards per rack unit, d) Nano-coatings for corrosion resistance in marine environments. The market shows 6.8% CAGR driven by 5G infrastructure deployments and edge computing requirements.

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