Card Rack Accessories

Image Part Number Description / PDF Quantity Rfq
TS300

TS300

Vector Electronics & Technology, Inc.

T STRUT 30" X 1" FOR CARD RACK

1

FP52B8HP-1

FP52B8HP-1

Vector Electronics & Technology, Inc.

PANEL FRONT ASSY 3UX8HP CUT-OUTS

31

3684234

3684234

Wakefield-Vette

MOUNTING BLOCK 10PCS

1289

24564497

24564497

Schroff / nVent

6U 19 INCH BRACKET W/O HNDL HLS

0

NT4-7PA

NT4-7PA

Vector Electronics & Technology, Inc.

NUT SQUARE T-STRUT 4-40 25/PKG

10

21591099

21591099

Schroff / nVent

ADVTCA ATCA AIR BAFF FOR REAR I/

0

CM10

CM10

Vector Electronics & Technology, Inc.

FPE04-6U NO FRONT PANEL

0

3684257

3684257

Wakefield-Vette

FILLER PANEL EMC 4U/84HP KIT

5

21101706

21101706

Schroff / nVent

3U EMC SS GASKET 100 PCS

0

3685267

3685267

Wakefield-Vette

HORIZONTAL RAIL FRONT 84HP 2PCS

14

3684644

3684644

Wakefield-Vette

EMC CONTACT STRIP 6U

12

3684757

3684757

Wakefield-Vette

FILLER PANEL EMC 3U/5HP

5

3654370

3654370

Wakefield-Vette

SQUARE NUT M2.5 MM VE 100PCS

23

3634420

3634420

Wakefield-Vette

SCREW FOR MOUNTING CLIP 100PCS

15

34560485

34560485

Schroff / nVent

6U 175MM SIDE PLATE

17

34561342

34561342

Schroff / nVent

THREADED INSERT M2.5 42HP

0

3685274

3685274

Wakefield-Vette

INSULATING STRIP 21HP BACKP 8PCS

43

5250236-84

5250236-84

Vector Electronics & Technology, Inc.

EXTRUSION FRONT NON-EMC 17.00"

0

3685273

3685273

Wakefield-Vette

CONDUCTIVE STRIP 84HP 2PCS

32

HA14

HA14

Vector Electronics & Technology, Inc.

HANDLE EJECTOR PULLTYPE 4PCS/PKG

4

Card Rack Accessories

1. Overview

Card Rack Accessories are specialized components designed to support, organize, and protect modular electronic cards and systems within enclosures and racks. These accessories optimize space utilization, ensure mechanical stability, and facilitate thermal management in complex equipment setups. Their importance has grown with the proliferation of high-density computing, telecommunications infrastructure, and industrial control systems requiring scalable and maintainable hardware architectures.

2. Major Types & Functional Classification

TypeFunctional FeaturesApplication Examples
Slide RailsTelescopic guides with ball bearings for smooth card insertion/removalTelecom switches, server blades
Mounting BracketsAdjustable angle supports for non-standard card orientationsIndustrial process controllers
Blanking PanelsSheet metal covers preventing airflow bypassData center switch racks
Cable Management ArmsArticulated guides for organized cable routingHigh-speed data routers
Label HoldersRotating or sliding identification panelsNetwork distribution frames

3. Structure & Composition

Typical assemblies consist of cold-rolled steel or aluminum alloy frameworks with zinc-plated surfaces for corrosion resistance. Modular designs feature precision-machined slots (2.0-3.5mm tolerance) and quick-release mechanisms. Advanced models integrate EMI shielding gaskets, thermal interface materials, and captive screws. Load-bearing structures employ reinforced cross-member geometries with yield strength 350MPa materials.

4. Key Technical Parameters

ParameterTypical RangeImportance
Load Capacity5-50kg per rail setEnsures structural integrity under operational loads
Dimensional Tolerance 0.1mm to 0.5mmGuarantees proper card alignment and mating
Thermal Conductivity150-250 W/m KEnables efficient heat dissipation
Vibration Resistance10-50G shock ratingMaintains reliability in harsh environments
EMI Shielding Effectiveness30-100dB attenuationProtects signal integrity in high-frequency systems

5. Application Fields

  • Telecommunications: 5G base stations, optical transport networks
  • Data Centers: Blade servers, storage arrays
  • Industrial Automation: PLC racks, process controllers
  • Test & Measurement: Modular instrument chassis
  • Aerospace: Avionics line-replaceable units (LRUs)

6. Leading Manufacturers & Products

ManufacturerKey ProductsTechnical Highlights
EatonSmartRail SystemsIntegrated power monitoring capabilities
PanduitU6 Universal RackToolless mounting system with 42U capacity
RittalTS 8 Modular EnclosuresIP55 protection rating with active cooling
Hammond Manufacturing1551XX SeriesPolycarbonate viewing windows with LED lighting

7. Selection Recommendations

Key considerations include load requirements (calculate safety factor 2), compatibility with card form factors (e.g., 3U/6U VMEbus), thermal management needs ( T 5 C rise), and future expansion potential. In a recent data center upgrade project, engineers selected low-profile slide rails with 8mm deflection tolerance to accommodate 25G optical modules while maintaining backward compatibility with existing 10G systems.

8. Industry Trends

Current developments focus on: a) Additive manufacturing for customized geometries, b) Embedded sensors for real-time vibration monitoring, c) High-density designs supporting 40+ cards per rack unit, d) Nano-coatings for corrosion resistance in marine environments. The market shows 6.8% CAGR driven by 5G infrastructure deployments and edge computing requirements.

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