Card Rack Accessories

Image Part Number Description / PDF Quantity Rfq
HD34

HD34

Vector Electronics & Technology, Inc.

KIT HARDWARE 4-40 42PCS/PKG

310

3684643

3684643

Wakefield-Vette

EMC CONTACT STRIP 3U

23

3688108

3688108

Wakefield-Vette

COVER SOLID ECO 84HP/235MM

21

20817606

20817606

Schroff / nVent

MICROSWITCH W/HARNESS/CONECTR

0

FP10A5HP

FP10A5HP

Vector Electronics & Technology, Inc.

FILLER PNL ASSY 6UX5HP EMC GASKE

9

3685270

3685270

Wakefield-Vette

HORIZONTAL RAIL REAR CENTER 84HP

0

24564499

24564499

Schroff / nVent

6U REAR ANGLES 1 SET

11

3658160

3658160

Wakefield-Vette

SCREW PLASTIC COLLAR KIT 100PCS

17

3684109

3684109

Wakefield-Vette

CSK SCREW 3.5 X 12MM 50PCS

11

34561384

34561384

Schroff / nVent

THREADED INSERT M2.5 84HP

1687

21101856

21101856

Schroff / nVent

6U AC INPUT MODULE 100 PCS

12

3688614

3688614

Wakefield-Vette

EMC GASKET VERTICAL 6U VERSION 2

156

3686536

3686536

Wakefield-Vette

MICRO-SWITCH INCL CABLE A CONN

17

34560142

34560142

Schroff / nVent

VME FRONT HORIZ RAIL 42HP LT

0

HD16M/90

HD16M/90

Vector Electronics & Technology, Inc.

HARDWARE KIT CCC F

19

3684233

3684233

Wakefield-Vette

FLAT CSK SCREW M3X6MM 100PCS

15

34560384

34560384

Schroff / nVent

VME64X CPCI FRNT HORIZ RAIL 84HP

193

T107/10

T107/10

Vector Electronics & Technology, Inc.

BUS STRIPS .08" WIDE 1=10PC PKG

9

3684263

3684263

Wakefield-Vette

FILLER PANEL EMC 6U/84HP KIT

3

TS209

TS209

Vector Electronics & Technology, Inc.

T-STRUT 20.85"X1" FOR CARD RACK

449

Card Rack Accessories

1. Overview

Card Rack Accessories are specialized components designed to support, organize, and protect modular electronic cards and systems within enclosures and racks. These accessories optimize space utilization, ensure mechanical stability, and facilitate thermal management in complex equipment setups. Their importance has grown with the proliferation of high-density computing, telecommunications infrastructure, and industrial control systems requiring scalable and maintainable hardware architectures.

2. Major Types & Functional Classification

TypeFunctional FeaturesApplication Examples
Slide RailsTelescopic guides with ball bearings for smooth card insertion/removalTelecom switches, server blades
Mounting BracketsAdjustable angle supports for non-standard card orientationsIndustrial process controllers
Blanking PanelsSheet metal covers preventing airflow bypassData center switch racks
Cable Management ArmsArticulated guides for organized cable routingHigh-speed data routers
Label HoldersRotating or sliding identification panelsNetwork distribution frames

3. Structure & Composition

Typical assemblies consist of cold-rolled steel or aluminum alloy frameworks with zinc-plated surfaces for corrosion resistance. Modular designs feature precision-machined slots (2.0-3.5mm tolerance) and quick-release mechanisms. Advanced models integrate EMI shielding gaskets, thermal interface materials, and captive screws. Load-bearing structures employ reinforced cross-member geometries with yield strength 350MPa materials.

4. Key Technical Parameters

ParameterTypical RangeImportance
Load Capacity5-50kg per rail setEnsures structural integrity under operational loads
Dimensional Tolerance 0.1mm to 0.5mmGuarantees proper card alignment and mating
Thermal Conductivity150-250 W/m KEnables efficient heat dissipation
Vibration Resistance10-50G shock ratingMaintains reliability in harsh environments
EMI Shielding Effectiveness30-100dB attenuationProtects signal integrity in high-frequency systems

5. Application Fields

  • Telecommunications: 5G base stations, optical transport networks
  • Data Centers: Blade servers, storage arrays
  • Industrial Automation: PLC racks, process controllers
  • Test & Measurement: Modular instrument chassis
  • Aerospace: Avionics line-replaceable units (LRUs)

6. Leading Manufacturers & Products

ManufacturerKey ProductsTechnical Highlights
EatonSmartRail SystemsIntegrated power monitoring capabilities
PanduitU6 Universal RackToolless mounting system with 42U capacity
RittalTS 8 Modular EnclosuresIP55 protection rating with active cooling
Hammond Manufacturing1551XX SeriesPolycarbonate viewing windows with LED lighting

7. Selection Recommendations

Key considerations include load requirements (calculate safety factor 2), compatibility with card form factors (e.g., 3U/6U VMEbus), thermal management needs ( T 5 C rise), and future expansion potential. In a recent data center upgrade project, engineers selected low-profile slide rails with 8mm deflection tolerance to accommodate 25G optical modules while maintaining backward compatibility with existing 10G systems.

8. Industry Trends

Current developments focus on: a) Additive manufacturing for customized geometries, b) Embedded sensors for real-time vibration monitoring, c) High-density designs supporting 40+ cards per rack unit, d) Nano-coatings for corrosion resistance in marine environments. The market shows 6.8% CAGR driven by 5G infrastructure deployments and edge computing requirements.

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