Card Rack Accessories

Image Part Number Description / PDF Quantity Rfq
3684762

3684762

Wakefield-Vette

FILLER PANEL EMC 3U/12HP

16

60807011

60807011

Schroff / nVent

PCB PLASTIC BRACKET HOLDER

0

3684907

3684907

Wakefield-Vette

FILLER PANEL FLAT 3U/84HP

17

HA12

HA12

Vector Electronics & Technology, Inc.

HANDLE FOR CARD RACK 4.25"

0

3606330

3606330

Wakefield-Vette

PCB HOLDER FOR FRONT PANEL 10PCS

47

5250998-84

5250998-84

Vector Electronics & Technology, Inc.

BACKPLANE INSULATION STRIP 17.0"

147

3688109

3688109

Wakefield-Vette

FASTENING CLIP FOR COVER ECO

533

3684252

3684252

Wakefield-Vette

FILLER PANEL EMC 3U/42HP KIT

8

3685268

3685268

Wakefield-Vette

HORIZONTAL RAIL REAR 84HP 2PCS

9

3634450

3634450

Wakefield-Vette

MOUNTING CLIP FOR COVER 50PCS

13

34560185

34560185

Schroff / nVent

3U 175MM SIDE PLATE

100

34560263

34560263

Schroff / nVent

VME FRONT HORIZ RAIL 63HP HEAVY

0

34560784

34560784

Schroff / nVent

RR HORIZ RL 84HP HVY DRCT MNT

164

FP10B5HP-1

FP10B5HP-1

Vector Electronics & Technology, Inc.

FRT PNL EMC GASKET 6U X 5HP STND

1

3688105

3688105

Wakefield-Vette

COVER ECO VENTED 84HP/175MM

9

34561084

34561084

Schroff / nVent

REAR MID HORIZ RL 84HP INDIRECT

0

3685269

3685269

Wakefield-Vette

HORIZONTAL RAIL W 10MM 84HP 2PCS

6

3684895

3684895

Wakefield-Vette

FILLER PANEL FLAT 3U/8HP

0

3684808

3684808

Wakefield-Vette

EMC GASKET FOR HORIZONTAL RAILS

40

1440-0012-84

1440-0012-84

Vector Electronics & Technology, Inc.

EXTR FRONT: EMC,10MM LIP,17",84H

27

Card Rack Accessories

1. Overview

Card Rack Accessories are specialized components designed to support, organize, and protect modular electronic cards and systems within enclosures and racks. These accessories optimize space utilization, ensure mechanical stability, and facilitate thermal management in complex equipment setups. Their importance has grown with the proliferation of high-density computing, telecommunications infrastructure, and industrial control systems requiring scalable and maintainable hardware architectures.

2. Major Types & Functional Classification

TypeFunctional FeaturesApplication Examples
Slide RailsTelescopic guides with ball bearings for smooth card insertion/removalTelecom switches, server blades
Mounting BracketsAdjustable angle supports for non-standard card orientationsIndustrial process controllers
Blanking PanelsSheet metal covers preventing airflow bypassData center switch racks
Cable Management ArmsArticulated guides for organized cable routingHigh-speed data routers
Label HoldersRotating or sliding identification panelsNetwork distribution frames

3. Structure & Composition

Typical assemblies consist of cold-rolled steel or aluminum alloy frameworks with zinc-plated surfaces for corrosion resistance. Modular designs feature precision-machined slots (2.0-3.5mm tolerance) and quick-release mechanisms. Advanced models integrate EMI shielding gaskets, thermal interface materials, and captive screws. Load-bearing structures employ reinforced cross-member geometries with yield strength 350MPa materials.

4. Key Technical Parameters

ParameterTypical RangeImportance
Load Capacity5-50kg per rail setEnsures structural integrity under operational loads
Dimensional Tolerance 0.1mm to 0.5mmGuarantees proper card alignment and mating
Thermal Conductivity150-250 W/m KEnables efficient heat dissipation
Vibration Resistance10-50G shock ratingMaintains reliability in harsh environments
EMI Shielding Effectiveness30-100dB attenuationProtects signal integrity in high-frequency systems

5. Application Fields

  • Telecommunications: 5G base stations, optical transport networks
  • Data Centers: Blade servers, storage arrays
  • Industrial Automation: PLC racks, process controllers
  • Test & Measurement: Modular instrument chassis
  • Aerospace: Avionics line-replaceable units (LRUs)

6. Leading Manufacturers & Products

ManufacturerKey ProductsTechnical Highlights
EatonSmartRail SystemsIntegrated power monitoring capabilities
PanduitU6 Universal RackToolless mounting system with 42U capacity
RittalTS 8 Modular EnclosuresIP55 protection rating with active cooling
Hammond Manufacturing1551XX SeriesPolycarbonate viewing windows with LED lighting

7. Selection Recommendations

Key considerations include load requirements (calculate safety factor 2), compatibility with card form factors (e.g., 3U/6U VMEbus), thermal management needs ( T 5 C rise), and future expansion potential. In a recent data center upgrade project, engineers selected low-profile slide rails with 8mm deflection tolerance to accommodate 25G optical modules while maintaining backward compatibility with existing 10G systems.

8. Industry Trends

Current developments focus on: a) Additive manufacturing for customized geometries, b) Embedded sensors for real-time vibration monitoring, c) High-density designs supporting 40+ cards per rack unit, d) Nano-coatings for corrosion resistance in marine environments. The market shows 6.8% CAGR driven by 5G infrastructure deployments and edge computing requirements.

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