Card Rack Accessories

Image Part Number Description / PDF Quantity Rfq
3654340

3654340

Wakefield-Vette

PANHEAD SCREW M2.5X6 MM 100PCS

82

60897278

60897278

Schroff / nVent

PMC MEZZANINE BOARD SPACER

1811

SR2-97A2

SR2-97A2

Vector Electronics & Technology, Inc.

RAIL FRAME LOC 2" ALUMINUM

19

69004131

69004131

Schroff / nVent

TEST SOCKET 2MM DOUBLE SHORT

0

HD99

HD99

Vector Electronics & Technology, Inc.

HARDWARE KIT M2.5 X 11MM SLEEVE

1

3684591

3684591

Wakefield-Vette

HORIZONTAL RAIL REAR CENTER 84HP

37

3687602

3687602

Wakefield-Vette

HORIZONTAL RAIL CENTRE 84HP

6

UEX220-3U

UEX220-3U

Vector Electronics & Technology, Inc.

EXTENDR UNCOMM 160-PINS 3UX12.2"

0

5250238-84

5250238-84

Vector Electronics & Technology, Inc.

EXTRUSION REAR NON-EMC 17.00"

0

60835022

60835022

Schroff / nVent

PMC MEZZANINE COVER

736

5231304-07

5231304-07

Vector Electronics & Technology, Inc.

PANEL FILLER 3UX4HP ASSEMBLY

104

3654320

3654320

Wakefield-Vette

PANHEAD SCREW M2.5X8 MM 100PCS

26

9908723

9908723

Wakefield-Vette

RAIL 84HP CENTER 9MM 2XMOUNT

60

34561184

34561184

Schroff / nVent

REAR MID HORIZ RL 84HP DIRECT

49

3684756

3684756

Wakefield-Vette

FILLER PANEL EMC 3U/4HP

7

9902188

9902188

Wakefield-Vette

SCREW BL ISO7049-ST3 5X9 5-C-Z

1488

3687021

3687021

Wakefield-Vette

PLASTIC COLLARS 100PCS

34

HD91

HD91

Vector Electronics & Technology, Inc.

KIT HARDWARE CPCI FOR CARD RACKS

0

3684917

3684917

Wakefield-Vette

FILLER PANEL FLAT 6U/8HP

10

3684245

3684245

Wakefield-Vette

EMC GASKET FOR COVER 84HP 10PCS

5

Card Rack Accessories

1. Overview

Card Rack Accessories are specialized components designed to support, organize, and protect modular electronic cards and systems within enclosures and racks. These accessories optimize space utilization, ensure mechanical stability, and facilitate thermal management in complex equipment setups. Their importance has grown with the proliferation of high-density computing, telecommunications infrastructure, and industrial control systems requiring scalable and maintainable hardware architectures.

2. Major Types & Functional Classification

TypeFunctional FeaturesApplication Examples
Slide RailsTelescopic guides with ball bearings for smooth card insertion/removalTelecom switches, server blades
Mounting BracketsAdjustable angle supports for non-standard card orientationsIndustrial process controllers
Blanking PanelsSheet metal covers preventing airflow bypassData center switch racks
Cable Management ArmsArticulated guides for organized cable routingHigh-speed data routers
Label HoldersRotating or sliding identification panelsNetwork distribution frames

3. Structure & Composition

Typical assemblies consist of cold-rolled steel or aluminum alloy frameworks with zinc-plated surfaces for corrosion resistance. Modular designs feature precision-machined slots (2.0-3.5mm tolerance) and quick-release mechanisms. Advanced models integrate EMI shielding gaskets, thermal interface materials, and captive screws. Load-bearing structures employ reinforced cross-member geometries with yield strength 350MPa materials.

4. Key Technical Parameters

ParameterTypical RangeImportance
Load Capacity5-50kg per rail setEnsures structural integrity under operational loads
Dimensional Tolerance 0.1mm to 0.5mmGuarantees proper card alignment and mating
Thermal Conductivity150-250 W/m KEnables efficient heat dissipation
Vibration Resistance10-50G shock ratingMaintains reliability in harsh environments
EMI Shielding Effectiveness30-100dB attenuationProtects signal integrity in high-frequency systems

5. Application Fields

  • Telecommunications: 5G base stations, optical transport networks
  • Data Centers: Blade servers, storage arrays
  • Industrial Automation: PLC racks, process controllers
  • Test & Measurement: Modular instrument chassis
  • Aerospace: Avionics line-replaceable units (LRUs)

6. Leading Manufacturers & Products

ManufacturerKey ProductsTechnical Highlights
EatonSmartRail SystemsIntegrated power monitoring capabilities
PanduitU6 Universal RackToolless mounting system with 42U capacity
RittalTS 8 Modular EnclosuresIP55 protection rating with active cooling
Hammond Manufacturing1551XX SeriesPolycarbonate viewing windows with LED lighting

7. Selection Recommendations

Key considerations include load requirements (calculate safety factor 2), compatibility with card form factors (e.g., 3U/6U VMEbus), thermal management needs ( T 5 C rise), and future expansion potential. In a recent data center upgrade project, engineers selected low-profile slide rails with 8mm deflection tolerance to accommodate 25G optical modules while maintaining backward compatibility with existing 10G systems.

8. Industry Trends

Current developments focus on: a) Additive manufacturing for customized geometries, b) Embedded sensors for real-time vibration monitoring, c) High-density designs supporting 40+ cards per rack unit, d) Nano-coatings for corrosion resistance in marine environments. The market shows 6.8% CAGR driven by 5G infrastructure deployments and edge computing requirements.

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