Switching Converter, SMPS Transformers

Part Number	Description / PDF	Quantity
PH0807CNLT PulseLarsen Antenna	XFMR, ER19 PLANAR, 4:5:1:1, SMT	0
7508112330 Würth Elektronik Midcom	THT OFFLINE TRANSFORMER WE-UNIT	34
750370024 Würth Elektronik Midcom	TRANS OFF LINE POWER ST VIPER17H	130
PA5100.002NLT PulseLarsen Antenna	TRANSFORMER, FORWARD, EP7 PLUS,	125
750315669 Würth Elektronik Midcom	FORWARD TRANSFORMER WE-FW	0
750310849 Würth Elektronik Midcom	TRANS OFF LINE POWER PI TNY278	212
PA3856.004NLT PulseLarsen Antenna	TRANSFORMER FORWARD 128UH SMD	0
750341146 Würth Elektronik Midcom	FLYBACK XFRM WE-FB TI LM3445	0
750811644 Würth Elektronik Midcom	THT OFFLINE TRANSFORMER WE-UNIT	8
749196547 Würth Elektronik Midcom	WE-FLEX FLEXIBLE TRANSFORMER FOR	0
749196338 Würth Elektronik Midcom	WE-FLEX FLEXIBLE TRANSFORMER FOR	50
750811048 Würth Elektronik Midcom	TRANS FLYBACK LT3748 1500UH RAD	0
750311486 Würth Elektronik Midcom	TRANS FLYBACK LT3748 100UH SMD	355
750313109 Würth Elektronik Midcom	FLYBACK TRANSFORMER WE-FB	0
750811612 Würth Elektronik Midcom	THT OFFLINE TRANSFORMER WE-UNIT	0
750311558 Würth Elektronik Midcom	FLYBACK TRANSFORMER WE-FB	388
750311457 Würth Elektronik Midcom	TRANS FLYBACK LT3748LT3575 50UH	165
750310084 Würth Elektronik Midcom	FLYBACK XFRM WE-FB BROADCOM	18
POE26W5V-R PowerStor (Eaton)	TRANSFRMR 160UH 26W 2.6A POE SMD	0
B82806D0060A240 TDK EPCOS	P300868 EFD20 POE TRANSFORMER	18

Switching Converter, SMPS Transformers

1. Overview

Switching Mode Power Supply (SMPS) Transformers are critical components in power electronics systems, enabling efficient voltage conversion through high-frequency switching techniques. Unlike traditional linear transformers, SMPS transformers operate at frequencies typically above 20 kHz, allowing reduced size, weight, and improved energy efficiency. These components are essential for modern power management solutions in electronics, renewable energy systems, and industrial automation.

2. Main Types and Functional Classification

Type	Functional Characteristics	Application Examples
Discontinuous Mode (DCM) Flyback	Galvanic isolation, single-switch control	AC-DC adapters, battery chargers
Continuous Mode (CCM) Flyback	Higher power density, lower ripple current	LED drivers, industrial power supplies
Forward Converter	Efficient for medium power levels, requires reset circuit	Server power supplies, telecom equipment
Push-Pull	Balanced magnetic utilization, high efficiency	High-end audio amplifiers, welding machines
Half-Bridge/Full-Bridge	High power capability, symmetrical switching	Electric vehicle charging, solar inverters

3. Structure and Components

Typical SMPS transformer construction includes:

Core materials: Ferrite (Mn-Zn or Ni-Zn), Powdered Iron, Amorphous alloys
Winding configuration: Primary/secondary windings with optimized turn ratios
Insulation system: Bobbins, tape insulation, and potting compounds
Termination: Tin-plated copper leads or surface-mount pads
Shielding: Electrostatic shields for EMI reduction

4. Key Technical Specifications

Parameter	Importance
Input Voltage Range	Determines compatibility with power sources
Output Power Rating	Defines maximum energy transfer capability
Switching Frequency	Impacts size, efficiency, and EMI performance
Turns Ratio Accuracy	Affects voltage regulation precision
Isolation Voltage	Ensures safety and dielectric strength
Efficiency (Typical >90%)	Reduces thermal management requirements
Operating Temperature	Determines reliability in harsh environments

5. Application Fields

Major application sectors include:

Consumer Electronics: Mobile device chargers, laptop adapters
Industrial: Motor drives, PLC power supplies, test equipment
Telecommunications: Base station power systems, optical network equipment
Renewable Energy: Solar inverters, energy storage systems
Automotive: On-board chargers (OBC), DC-DC converters
Medical: Isolated power supplies for diagnostic equipment

6. Leading Manufacturers and Products

Manufacturer	Representative Product	Key Features
TDK-Lambda	PWM Switching Transformer	High-density design, 150kHz operating frequency
Coilcraft	XEL60xx Series	Ultra-low profile, 25A saturation current
Pulse Electronics	PA5477NL	Integrated EMI filtering, automotive qualified
Bel/Signal Transformer	125-2011-F	Medical-grade isolation, 4kV withstand
Delta Electronics	TMA-101-01	High-efficiency (94%), 1kW power rating

7. Selection Guidelines

Key considerations for optimal selection:

Power requirements (continuous vs peak load)
Switching frequency compatibility with controller ICs
Thermal management capabilities
Creepage/clearance distances for safety certification
Cost-performance trade-offs
Package dimensions and mounting requirements
Compliance with standards (UL, IEC, AEC-Q)

8. Industry Trends

Current development directions include:

Miniaturization through higher operating frequencies (>1MHz)
Integration with wide-bandgap semiconductors (GaN/SiC)
Advanced nanocrystalline core materials
AEC-Q qualified components for automotive electrification
Smart transformers with embedded sensing
RoHS-compliant, halogen-free construction

Market forecasts indicate 8.2% CAGR through 2028, driven by 5G infrastructure and renewable energy adoption.