Wire Cutters

Image Part Number Description / PDF Quantity Rfq
TR-30-D

TR-30-D

Hakko

MEDIUM CUTTER 16AWG FLUSH CUT DI

22

TR-30

TR-30

Hakko

CUTTER, MEDIUM, CLEAN, CUT, 16G

24

EMS549JN

EMS549JN

Xcelite

CUTTER SIDE FLUSH

0

7011T

7011T

Tronex (Menda/EasyBraid/Tronex)

CUTTER, TUNGSTEN CARBIDE CUTTING

0

64 62 120 ESD

64 62 120 ESD

KNIPEX Tools

ELECTRONICS END CUTTERS-ESD

5

MS543JVN

MS543JVN

Xcelite

CUTTER SIDE TAPERED FLUSH 4"

295

ES5351.CR.BG.ITU

ES5351.CR.BG.ITU

Ideal-tek

HIGH PRECISION ERGO-TEK SLIM CUT

0

1743635

1743635

GEDORE Tools, Inc.

ELECTRONIC END CUTTING NIPPER

7

J1102S

J1102S

Klein Tools

AVIATION SNIPS SOFT GRIPS

1

10355-ER

10355-ER

Aven

CUTTER SIDE OVAL BEVEL 7"

3205

1212832

1212832

Phoenix Contact

CUTTER SIDE ANGLED 7.09"

2

7033

7033

Tronex (Menda/EasyBraid/Tronex)

CUTTER, 90 DEGREE STANDOFF, 1.5

0

EX9180.ITU

EX9180.ITU

Ideal-tek

ERGO-TEK KEVLAR SCISSORS

9

S143ELI

S143ELI

Swanstrom Tools

CUTTER BEVEL SMALL ERGO

3

175MN

175MN

Xcelite

SHEERCUTTER MICRO SAFETY CLIP

204

1212494

1212494

Phoenix Contact

CUTTER TIP STRAIGHT 4.72"

4

10328

10328

Aven

CUTTER TIP STRT SEMI FLUSH 4.5"

17

CCT-320

CCT-320

Panduit Corporation

CUTTER CABLE CIRC CROSS BLADES

11

S66

S66

Swanstrom Tools

CUTTER OVAL SLIM LONG SUPER FLSH

0

D238-8

D238-8

Klein Tools

CUTTER SIDE ANG SEMI FLUSH 8.06"

15

Wire Cutters

1. Overview

Wire cutters are specialized hand or power tools designed to cut wires, cables, and other conductive materials. As essential components in electrical engineering and manufacturing, they enable precise material separation while maintaining safety standards. Modern advancements have integrated ergonomic designs, composite materials, and smart control systems to enhance cutting efficiency and operator safety.

2. Major Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Manual Wire CuttersMechanical leverage-based cutting with replaceable bladesElectrical panel assembly
Hydraulic Wire CuttersFluid pressure amplification for high-force cuttingPower grid cable maintenance
Electric Rotary CuttersMotor-driven rotating blades for continuous cuttingAutomated wire processing lines
Laser Cutting SystemsNon-contact precision cutting using focused light beamsMicroelectronics manufacturing

3. Structure and Components

Typical configurations include: - Cutting head assembly (tungsten carbide blades) - Force transmission mechanism (gears/levers/hydraulic cylinders) - Ergonomic handle with non-conductive coating - Safety guard and material clamping system - For powered models: motor/controller interface and power supply module

4. Key Technical Specifications

ParameterValue RangeImportance
Cutting Capacity0.5-500mm Determines material compatibility
Blade Hardness55-65 HRCAffects durability and precision
Operating Force50-5000NImpacts user fatigue and efficiency
Cutting Speed0.1-10m/sDictates production throughput
Dielectric Strength1000-10000VEnsures electrical safety

5. Application Fields

  • Electronics manufacturing (PCB assembly)
  • Automotive industry (wire harness production)
  • Construction (electrical installation)
  • Renewable energy (solar panel cable termination)
  • Aerospace (avionic wiring systems)

6. Leading Manufacturers and Products

ManufacturerCountryRepresentative Product
Knipex GmbHGermanyCobra Plier-Cutter 70 01 160
Greenlee TextronUSAHydraulic Cutter 1011-PC
Klein ToolsUSAElectronic Pocket Wire Cutter 11046
Yamawa Mfg. Co.JapanNC Servo Driven Cutting System

7. Selection Recommendations

Key considerations: - Material type and cross-sectional area - Production volume requirements - Workplace ergonomics and safety standards - Maintenance accessibility - Cost-benefit analysis between manual and automated systems

8. Industry Trend Analysis

Current development trends include: - Integration of IoT-enabled smart cutting systems - Adoption of diamond-coated blades for ultra-hard materials - Miniaturization for microelectronics applications - Battery-powered cordless models with 30% energy efficiency improvement - AI-powered cutting parameter optimization systems

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