Wire Cutters

Image Part Number Description / PDF Quantity Rfq
D210-6C

D210-6C

Klein Tools

CUTTER SIDE TPRD SEMIFLUSH 6.13"

5

1055ESD

1055ESD

Swanstrom Tools

SHEAR TAPERED MICRO MIDSIZE ESD

19

632N

632N

Xcelite

CUTTER SIDE OVAL SPR FULL FLUSH

15

73 06 160

73 06 160

KNIPEX Tools

X-CUT 1KV INSUL COMPT DIA CUTTER

6

J2000-48

J2000-48

Klein Tools

CUTTER SIDE ANGLED BEVEL 8.13"

3

JT-PC-00136

JT-PC-00136

Jameson LLC

26" LONG-ARM CABLE CUTTER

5

D220-7-INS

D220-7-INS

Klein Tools

CUTTER SIDE TAPERED BEVEL 7.88"

2

M4011EC

M4011EC

Swanstrom Tools

CUTTER SIDE TPRD 5.6"

1

5312W

5312W

Tronex (Menda/EasyBraid/Tronex)

CUTTER, TUNGSTEN ALLOY BODY MINI

0

S605E

S605E

Swanstrom Tools

CUTTER STANDOFF LONG NOSE SHEAR

9

M610E

M610E

Swanstrom Tools

CUTTER SIZE 6 OVAL SEMI-FLUSH

3

D248-8-INS

D248-8-INS

Klein Tools

CUTTER SIDE ANGLED BEVEL 8.25"

2

599TFO

599TFO

Xcelite

CUTTER SIDE OVAL SEMIFLUSH 4.53"

6

M509LC

M509LC

Swanstrom Tools

CUTTER SIZE 5

0

32927

32927

Wiha

CUTTER CABLE TPRD CROSSING 7.87"

3

MS545JVN

MS545JVN

Xcelite

CUTTER SIDE TAPERED FLUSH 4"

64

74 01 180

74 01 180

KNIPEX Tools

HIGH LEVERAGE DIAGONAL CUTTERS

5

TR-25-50

TR-25-50

Hakko

CUTTER, ANGLE, CLEAN CUT, 16G

3

DIAGB6

DIAGB6

OK Industries (Jonard Tools)

CUTTER SIDE OVAL BEVEL 6.25"

0

5423

5423

Tronex (Menda/EasyBraid/Tronex)

MINI TAPER HEAD RELIEF CUTTERS -

4

Wire Cutters

1. Overview

Wire cutters are specialized hand or power tools designed to cut wires, cables, and other conductive materials. As essential components in electrical engineering and manufacturing, they enable precise material separation while maintaining safety standards. Modern advancements have integrated ergonomic designs, composite materials, and smart control systems to enhance cutting efficiency and operator safety.

2. Major Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Manual Wire CuttersMechanical leverage-based cutting with replaceable bladesElectrical panel assembly
Hydraulic Wire CuttersFluid pressure amplification for high-force cuttingPower grid cable maintenance
Electric Rotary CuttersMotor-driven rotating blades for continuous cuttingAutomated wire processing lines
Laser Cutting SystemsNon-contact precision cutting using focused light beamsMicroelectronics manufacturing

3. Structure and Components

Typical configurations include: - Cutting head assembly (tungsten carbide blades) - Force transmission mechanism (gears/levers/hydraulic cylinders) - Ergonomic handle with non-conductive coating - Safety guard and material clamping system - For powered models: motor/controller interface and power supply module

4. Key Technical Specifications

ParameterValue RangeImportance
Cutting Capacity0.5-500mm Determines material compatibility
Blade Hardness55-65 HRCAffects durability and precision
Operating Force50-5000NImpacts user fatigue and efficiency
Cutting Speed0.1-10m/sDictates production throughput
Dielectric Strength1000-10000VEnsures electrical safety

5. Application Fields

  • Electronics manufacturing (PCB assembly)
  • Automotive industry (wire harness production)
  • Construction (electrical installation)
  • Renewable energy (solar panel cable termination)
  • Aerospace (avionic wiring systems)

6. Leading Manufacturers and Products

ManufacturerCountryRepresentative Product
Knipex GmbHGermanyCobra Plier-Cutter 70 01 160
Greenlee TextronUSAHydraulic Cutter 1011-PC
Klein ToolsUSAElectronic Pocket Wire Cutter 11046
Yamawa Mfg. Co.JapanNC Servo Driven Cutting System

7. Selection Recommendations

Key considerations: - Material type and cross-sectional area - Production volume requirements - Workplace ergonomics and safety standards - Maintenance accessibility - Cost-benefit analysis between manual and automated systems

8. Industry Trend Analysis

Current development trends include: - Integration of IoT-enabled smart cutting systems - Adoption of diamond-coated blades for ultra-hard materials - Miniaturization for microelectronics applications - Battery-powered cordless models with 30% energy efficiency improvement - AI-powered cutting parameter optimization systems

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