Wire Cutters

Image Part Number Description / PDF Quantity Rfq
5723

5723

Tronex (Menda/EasyBraid/Tronex)

CUTTER, LARGE TAPER RELIEF RAZOR

24

TR-5000-R

TR-5000-R

Hakko

CUTTER SIDE ANGLED FLUSH 5.43"

23

D220-7

D220-7

Klein Tools

CUTTER SIDE TAPERED BEVEL 7.69"

2

632NCF

632NCF

Xcelite

CUTTER SIDE OVAL SPR FULL FLUSH

0

M405C-2

M405C-2

Swanstrom Tools

CUTTER CARBIDE SIZE 8 FLUSH

0

576TX

576TX

Xcelite

CUTTER TIP TAPERED FLUSH 4.53"

9

C7245X

C7245X

Excelta

HARD WIRE CUTTERS - MEDIUM TAPER

15

9242E

9242E

Excelta

CUTTERS - MEDIUM ROUND HEAD -- C

17

S520E

S520E

Swanstrom Tools

CUTTER TAPER SLIM FLSH

4

MX54-9

MX54-9

Swanstrom Tools

CUTTER SIDE OVAL FLUSH 4.25"

6

S485E

S485E

Swanstrom Tools

CUTTER ANGLE 60 TAPER TIP

5

1212833

1212833

Phoenix Contact

CUTTER SIDE ANGLED 7.09"

1

JIC-63020

JIC-63020

OK Industries (Jonard Tools)

9" CURVED JAW CABLE CUTTER

5

9231E

9231E

Excelta

CUTTERS - SMALL ROUND HEAD -- CA

14

32638

32638

Wiha

CUTTER SIDE OVAL BEVEL 5.5"

12

EX2175.ITU

EX2175.ITU

Ideal-tek

ERGO-TEK MAXI-SHEAR FLUSH CUTTER

16

1212207

1212207

Phoenix Contact

CUTTER SIDE OVAL

5

D257-4

D257-4

Klein Tools

CUTTER SIDE TPRD SEMIFLUSH 4.25"

4

1503E

1503E

Xcelite

CUTTER TIP ANGLED 30DEG FLUSH

13

TR-58

TR-58

Hakko

MEDIUM CUTTER 12AWG CHAMFERED CU

6

Wire Cutters

1. Overview

Wire cutters are specialized hand or power tools designed to cut wires, cables, and other conductive materials. As essential components in electrical engineering and manufacturing, they enable precise material separation while maintaining safety standards. Modern advancements have integrated ergonomic designs, composite materials, and smart control systems to enhance cutting efficiency and operator safety.

2. Major Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Manual Wire CuttersMechanical leverage-based cutting with replaceable bladesElectrical panel assembly
Hydraulic Wire CuttersFluid pressure amplification for high-force cuttingPower grid cable maintenance
Electric Rotary CuttersMotor-driven rotating blades for continuous cuttingAutomated wire processing lines
Laser Cutting SystemsNon-contact precision cutting using focused light beamsMicroelectronics manufacturing

3. Structure and Components

Typical configurations include: - Cutting head assembly (tungsten carbide blades) - Force transmission mechanism (gears/levers/hydraulic cylinders) - Ergonomic handle with non-conductive coating - Safety guard and material clamping system - For powered models: motor/controller interface and power supply module

4. Key Technical Specifications

ParameterValue RangeImportance
Cutting Capacity0.5-500mm Determines material compatibility
Blade Hardness55-65 HRCAffects durability and precision
Operating Force50-5000NImpacts user fatigue and efficiency
Cutting Speed0.1-10m/sDictates production throughput
Dielectric Strength1000-10000VEnsures electrical safety

5. Application Fields

  • Electronics manufacturing (PCB assembly)
  • Automotive industry (wire harness production)
  • Construction (electrical installation)
  • Renewable energy (solar panel cable termination)
  • Aerospace (avionic wiring systems)

6. Leading Manufacturers and Products

ManufacturerCountryRepresentative Product
Knipex GmbHGermanyCobra Plier-Cutter 70 01 160
Greenlee TextronUSAHydraulic Cutter 1011-PC
Klein ToolsUSAElectronic Pocket Wire Cutter 11046
Yamawa Mfg. Co.JapanNC Servo Driven Cutting System

7. Selection Recommendations

Key considerations: - Material type and cross-sectional area - Production volume requirements - Workplace ergonomics and safety standards - Maintenance accessibility - Cost-benefit analysis between manual and automated systems

8. Industry Trend Analysis

Current development trends include: - Integration of IoT-enabled smart cutting systems - Adoption of diamond-coated blades for ultra-hard materials - Miniaturization for microelectronics applications - Battery-powered cordless models with 30% energy efficiency improvement - AI-powered cutting parameter optimization systems

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