Wire Cutters

Image Part Number Description / PDF Quantity Rfq
1212127

1212127

Phoenix Contact

CUTTER CABLE OVAL CROSSING 8.27"

3

ES5291.CR.BG.ITU

ES5291.CR.BG.ITU

Ideal-tek

HIGH PRECISION ERGO-TEK SLIM CUT

0

77 02 120 H ESD

77 02 120 H ESD

KNIPEX Tools

CUTTERS W/ CARBIDE EDGE ESD

8

LC665JN

LC665JN

Xcelite

CUTTER TIP ANGLED FLUSH 4.5"

18

S483E

S483E

Swanstrom Tools

CUTTER ANGLE 60 TAPER TIP

1

64 12 115 ESD

64 12 115 ESD

KNIPEX Tools

ELECTRONICS END CUTTERS-ESD

3

30923

30923

Wiha

CUTTER SIDE OVAL BEVEL 5.5"

3

S410

S410

Swanstrom Tools

CUTTER SMALL OVAL BEVEL

7

J2103S

J2103S

Klein Tools

BULLDOG SNIPS SOFT GRIPS

2

CS-30

CS-30

Hakko

SHEARS SCISSOR 16AWG 18.5MM LONG

21

5411

5411

Tronex (Menda/EasyBraid/Tronex)

CUTTER, MINIATURE TAPER SEMI-FLU

0

ES5160M1.CR.BGO.ITU

ES5160M1.CR.BGO.ITU

Ideal-tek

MED CUTTER OVAL XL,SEMIFL,ESD

10

5511

5511

Tronex (Menda/EasyBraid/Tronex)

CUTTER, LARGE OVAL SEMI-FLUSH ST

4

S513E

S513E

Swanstrom Tools

CUTTER OVAL SLIM FLSH

3

8000 1001 3 RT

8000 1001 3 RT

Rennsteig Tools

MINI WIRE CUTTER FLUSH 26-16 AWG

0

D200028GLW

D200028GLW

Klein Tools

CUTTER SIDE OVAL BEVEL 8.06"

2

56812

56812

Wiha

CUTTER TIP ANGL 21DEG FULL FLUSH

69

70 01 110

70 01 110

KNIPEX Tools

DIAGONAL CUTTERS

5

WRC5.ITU

WRC5.ITU

Ideal-tek

HEAVY DUTY WIRE ROPE CUTTER

6

79 12 125 ESD

79 12 125 ESD

KNIPEX Tools

PRECISION DIAGONAL CUTTERS-ESD

4

Wire Cutters

1. Overview

Wire cutters are specialized hand or power tools designed to cut wires, cables, and other conductive materials. As essential components in electrical engineering and manufacturing, they enable precise material separation while maintaining safety standards. Modern advancements have integrated ergonomic designs, composite materials, and smart control systems to enhance cutting efficiency and operator safety.

2. Major Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Manual Wire CuttersMechanical leverage-based cutting with replaceable bladesElectrical panel assembly
Hydraulic Wire CuttersFluid pressure amplification for high-force cuttingPower grid cable maintenance
Electric Rotary CuttersMotor-driven rotating blades for continuous cuttingAutomated wire processing lines
Laser Cutting SystemsNon-contact precision cutting using focused light beamsMicroelectronics manufacturing

3. Structure and Components

Typical configurations include: - Cutting head assembly (tungsten carbide blades) - Force transmission mechanism (gears/levers/hydraulic cylinders) - Ergonomic handle with non-conductive coating - Safety guard and material clamping system - For powered models: motor/controller interface and power supply module

4. Key Technical Specifications

ParameterValue RangeImportance
Cutting Capacity0.5-500mm Determines material compatibility
Blade Hardness55-65 HRCAffects durability and precision
Operating Force50-5000NImpacts user fatigue and efficiency
Cutting Speed0.1-10m/sDictates production throughput
Dielectric Strength1000-10000VEnsures electrical safety

5. Application Fields

  • Electronics manufacturing (PCB assembly)
  • Automotive industry (wire harness production)
  • Construction (electrical installation)
  • Renewable energy (solar panel cable termination)
  • Aerospace (avionic wiring systems)

6. Leading Manufacturers and Products

ManufacturerCountryRepresentative Product
Knipex GmbHGermanyCobra Plier-Cutter 70 01 160
Greenlee TextronUSAHydraulic Cutter 1011-PC
Klein ToolsUSAElectronic Pocket Wire Cutter 11046
Yamawa Mfg. Co.JapanNC Servo Driven Cutting System

7. Selection Recommendations

Key considerations: - Material type and cross-sectional area - Production volume requirements - Workplace ergonomics and safety standards - Maintenance accessibility - Cost-benefit analysis between manual and automated systems

8. Industry Trend Analysis

Current development trends include: - Integration of IoT-enabled smart cutting systems - Adoption of diamond-coated blades for ultra-hard materials - Miniaturization for microelectronics applications - Battery-powered cordless models with 30% energy efficiency improvement - AI-powered cutting parameter optimization systems

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