Wire Cutters

Image Part Number Description / PDF Quantity Rfq
79 42 125 Z

79 42 125 Z

KNIPEX Tools

DIAGONAL CUTTING NIPPERS

6

0638170200

0638170200

Woodhead - Molex

CUTTER CABLE CIRC CROSS BLADES

1

S72E

S72E

Swanstrom Tools

CUTTER OVAL SLIMTHIN BLADE

3

M409

M409

Swanstrom Tools

CUTTER SIZE 4 BULL NS SEMI-FLUSH

2

9248E

9248E

Excelta

CUTTERS - MEDIUM TAPER RELIEVED

18

ES5542M1.CR.BGO.ITU

ES5542M1.CR.BGO.ITU

Ideal-tek

MED CUTTER TPRD RELIEV,FULLFL,ES

10

503ETF

503ETF

Xcelite

CUTTER TIP ANGL 30DEG FLSH 4.33"

0

M401EC

M401EC

Swanstrom Tools

CUTTER SIDE TPRD FULL FLUSH 5.6"

3

S492E

S492E

Swanstrom Tools

CUTTER ANGLE 60 TAPER TIP

1

599TF

599TF

Xcelite

CUTTER SIDE OVAL FLUSH 4.53"

0

11975

11975

Wiha

CUTTER CABLE CIRC CROSS 11"

4

63030

63030

Klein Tools

CUTTER CABLE OVAL CROSS 8.25"

4

77 01 130

77 01 130

KNIPEX Tools

ELECTRONICS DIAGONAL CUTTERS

10

S845E

S845E

Swanstrom Tools

CUTTER OVAL ANGLE FULL FLSH

0

J228-8

J228-8

Klein Tools

CUTTER SIDE ANGLED BEVEL 8.13"

14

ES340TX.CR.BGO.ITU

ES340TX.CR.BGO.ITU

Ideal-tek

TX CUTTER TPRD SMALL,SEMIFL,ESD

2

77 02 135 H

77 02 135 H

KNIPEX Tools

CUTTERS W/ CARBIDE EDGE ESD

5

S421

S421

Swanstrom Tools

CUTTER TAPER SLIM SUPERFLSH

0

5721

5721

Tronex (Menda/EasyBraid/Tronex)

CUTTER, LARGE TAPER RELIEF SEMI-

0

6727500

6727500

GEDORE Tools, Inc.

MINIATURE ELECTRONIC SIDE CUTTER

5

Wire Cutters

1. Overview

Wire cutters are specialized hand or power tools designed to cut wires, cables, and other conductive materials. As essential components in electrical engineering and manufacturing, they enable precise material separation while maintaining safety standards. Modern advancements have integrated ergonomic designs, composite materials, and smart control systems to enhance cutting efficiency and operator safety.

2. Major Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Manual Wire CuttersMechanical leverage-based cutting with replaceable bladesElectrical panel assembly
Hydraulic Wire CuttersFluid pressure amplification for high-force cuttingPower grid cable maintenance
Electric Rotary CuttersMotor-driven rotating blades for continuous cuttingAutomated wire processing lines
Laser Cutting SystemsNon-contact precision cutting using focused light beamsMicroelectronics manufacturing

3. Structure and Components

Typical configurations include: - Cutting head assembly (tungsten carbide blades) - Force transmission mechanism (gears/levers/hydraulic cylinders) - Ergonomic handle with non-conductive coating - Safety guard and material clamping system - For powered models: motor/controller interface and power supply module

4. Key Technical Specifications

ParameterValue RangeImportance
Cutting Capacity0.5-500mm Determines material compatibility
Blade Hardness55-65 HRCAffects durability and precision
Operating Force50-5000NImpacts user fatigue and efficiency
Cutting Speed0.1-10m/sDictates production throughput
Dielectric Strength1000-10000VEnsures electrical safety

5. Application Fields

  • Electronics manufacturing (PCB assembly)
  • Automotive industry (wire harness production)
  • Construction (electrical installation)
  • Renewable energy (solar panel cable termination)
  • Aerospace (avionic wiring systems)

6. Leading Manufacturers and Products

ManufacturerCountryRepresentative Product
Knipex GmbHGermanyCobra Plier-Cutter 70 01 160
Greenlee TextronUSAHydraulic Cutter 1011-PC
Klein ToolsUSAElectronic Pocket Wire Cutter 11046
Yamawa Mfg. Co.JapanNC Servo Driven Cutting System

7. Selection Recommendations

Key considerations: - Material type and cross-sectional area - Production volume requirements - Workplace ergonomics and safety standards - Maintenance accessibility - Cost-benefit analysis between manual and automated systems

8. Industry Trend Analysis

Current development trends include: - Integration of IoT-enabled smart cutting systems - Adoption of diamond-coated blades for ultra-hard materials - Miniaturization for microelectronics applications - Battery-powered cordless models with 30% energy efficiency improvement - AI-powered cutting parameter optimization systems

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