Wire Cutters

Image Part Number Description / PDF Quantity Rfq
9248SL

9248SL

Excelta

CUTTERS - MEDIUM TAPER RELIEVED

12

5713

5713

Tronex (Menda/EasyBraid/Tronex)

CUTTER, LARGE TAPER RAZOR FLUSH

4

ES5350.CR.BG.ITU

ES5350.CR.BG.ITU

Ideal-tek

HIGH PRECISION ERGO-TEK SLIM CUT

0

78 13 125 ESD

78 13 125 ESD

KNIPEX Tools

SUPER-KNIPS-ESD-COMFORT GRIP

12

503ETST

503ETST

Xcelite

CUTTER TIP ANGL FULL FLUSH 4.25"

5

7034

7034

Tronex (Menda/EasyBraid/Tronex)

CUTTER, 45 DEGREE STANDOFF, 1.0

0

1212206

1212206

Phoenix Contact

CUTTER SIDE OVAL

31

7413

7413

Tronex (Menda/EasyBraid/Tronex)

CUTTER, MINIATURE TAPER RAZOR FL

5

10822F

10822F

Aven

CUTTER SIDE OVAL FLUSH 5.12"

2499

5422W

5422W

Tronex (Menda/EasyBraid/Tronex)

CUTTER, TUNGSTEN ALLOY BODY MINI

0

EX175.ITU

EX175.ITU

Ideal-tek

ERGO-TEK MICRO CUTTER SAFE CLIP

14

32953

32953

Wiha

CUTTER SIDE OVAL BEVEL 7.87"

0

78 03 125

78 03 125

KNIPEX Tools

SUPER KNIPS-COMFORT GRIP

15

64 02 115

64 02 115

KNIPEX Tools

END CUTTERS-COMFORT GRIP

6

95 62 160

95 62 160

KNIPEX Tools

WIRE ROPE CUTTER

7

J2105R

J2105R

Klein Tools

SNIP SOFT GRIPS

2

77 32 115 ESD

77 32 115 ESD

KNIPEX Tools

DIA CUTTERS-ESD-COMFORT GRIP

3

M160E-1

M160E-1

Swanstrom Tools

CUTTER SIZE 6 OVAL

0

0251-08AM

0251-08AM

Paladin Tools (Greenlee Communications)

CUTTER SIDE OVAL 8.75"

0

5722

5722

Tronex (Menda/EasyBraid/Tronex)

CUTTER, LARGE TAPER RELIEF FLUSH

5

Wire Cutters

1. Overview

Wire cutters are specialized hand or power tools designed to cut wires, cables, and other conductive materials. As essential components in electrical engineering and manufacturing, they enable precise material separation while maintaining safety standards. Modern advancements have integrated ergonomic designs, composite materials, and smart control systems to enhance cutting efficiency and operator safety.

2. Major Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Manual Wire CuttersMechanical leverage-based cutting with replaceable bladesElectrical panel assembly
Hydraulic Wire CuttersFluid pressure amplification for high-force cuttingPower grid cable maintenance
Electric Rotary CuttersMotor-driven rotating blades for continuous cuttingAutomated wire processing lines
Laser Cutting SystemsNon-contact precision cutting using focused light beamsMicroelectronics manufacturing

3. Structure and Components

Typical configurations include: - Cutting head assembly (tungsten carbide blades) - Force transmission mechanism (gears/levers/hydraulic cylinders) - Ergonomic handle with non-conductive coating - Safety guard and material clamping system - For powered models: motor/controller interface and power supply module

4. Key Technical Specifications

ParameterValue RangeImportance
Cutting Capacity0.5-500mm Determines material compatibility
Blade Hardness55-65 HRCAffects durability and precision
Operating Force50-5000NImpacts user fatigue and efficiency
Cutting Speed0.1-10m/sDictates production throughput
Dielectric Strength1000-10000VEnsures electrical safety

5. Application Fields

  • Electronics manufacturing (PCB assembly)
  • Automotive industry (wire harness production)
  • Construction (electrical installation)
  • Renewable energy (solar panel cable termination)
  • Aerospace (avionic wiring systems)

6. Leading Manufacturers and Products

ManufacturerCountryRepresentative Product
Knipex GmbHGermanyCobra Plier-Cutter 70 01 160
Greenlee TextronUSAHydraulic Cutter 1011-PC
Klein ToolsUSAElectronic Pocket Wire Cutter 11046
Yamawa Mfg. Co.JapanNC Servo Driven Cutting System

7. Selection Recommendations

Key considerations: - Material type and cross-sectional area - Production volume requirements - Workplace ergonomics and safety standards - Maintenance accessibility - Cost-benefit analysis between manual and automated systems

8. Industry Trend Analysis

Current development trends include: - Integration of IoT-enabled smart cutting systems - Adoption of diamond-coated blades for ultra-hard materials - Miniaturization for microelectronics applications - Battery-powered cordless models with 30% energy efficiency improvement - AI-powered cutting parameter optimization systems

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