Insertion, Extraction

Image Part Number Description / PDF Quantity Rfq
2002141440

2002141440

Woodhead - Molex

PRESS-IN TOOL IMPEL 3X6 BP

3

0622018965

0622018965

Woodhead - Molex

INSERT TOOL IMPEL 5X10 BP

0

0622030031

0622030031

Woodhead - Molex

PRESSIN TOOL CXP IPASS CONN

0

2001991230

2001991230

Woodhead - Molex

QSFP DD 1X3 EXTRACTION TOOL

0

2002141340

2002141340

Woodhead - Molex

ZQSFP 2X2 INSERTION TOOL

0

0621005700

0621005700

Woodhead - Molex

AMC B+ REMOVAL TOOL

0

0621007850

0621007850

Woodhead - Molex

46637 EXTRACT TOOL

0

2002140111

2002140111

Woodhead - Molex

INSERTION TOOL IPASS ZHD 1X1

0

0622018722

0622018722

Woodhead - Molex

PRESS-IN TOOL TINMAN 5 X 8

0

0851780003

0851780003

Woodhead - Molex

RA HEADER PRESS TOOL STD.5.4SU

0

0622030040

0622030040

Woodhead - Molex

EXTRACTION TOOL FOR I-PASS

0

0622023080

0622023080

Woodhead - Molex

I-TRAC RAM EXTRACTION TOOL

0

0621006200

0621006200

Woodhead - Molex

EXTRACTION TOOL

0

0622018679

0622018679

Woodhead - Molex

IMPACT PRESS-IN TOOL 4 PAIR

0

0622018907

0622018907

Woodhead - Molex

PRESS IN TOOL 3 PAIR X 8 COLUMN

0

0011260060

0011260060

Woodhead - Molex

EXTRACTOR TOOL FOR 5241

0

0622025240

0622025240

Woodhead - Molex

PRESSIN TOOL QSFP+ ZQSFP+ 2X1

0

2002141180

2002141180

Woodhead - Molex

NEOPRESS PLUG ASSY PRESS IN TOOL

1

0622018996

0622018996

Woodhead - Molex

IMPEL BP MODULE INSTALL TOOL

0

0621009100

0621009100

Woodhead - Molex

ACTUATOR EXTRACTION TOOL

0

Insertion, Extraction

1. Overview

Insertion/Extraction tools are precision mechanical devices designed to automate the installation (insertion) and removal (extraction) of components in industrial processes. These tools integrate with robotic systems, CNC machines, and manual workflows to enhance efficiency, accuracy, and safety. They play a critical role in sectors requiring high repeatability and minimal human intervention, such as electronics manufacturing, automotive assembly, and medical device production.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Manual Insertion ToolsHandheld devices with ergonomic design for controlled force applicationPrototyping, small-scale electronics assembly
Pneumatic ExtractorsCompressed air-driven mechanisms for rapid component removalAutomotive engine component disassembly
Electric Insertion SystemsMotorized linear/rotary actuators with torque controlPCB connector installation, battery pack assembly
Automated Robotic End-effectorsMulti-axis grippers with vision system integrationHigh-speed semiconductor packaging lines

3. Structure and Components

A typical system comprises: - Mechanical Frame: Aluminum/steel alloy housing for structural integrity - Actuation System: Servo motors/pneumatic cylinders for motion control - Sensing Array: Force-torque sensors and proximity detectors - Tool Interface: Quick-change couplers with ISO standard compliance - Control Module: PLC-based unit with programmable parameters

4. Key Technical Specifications

ParameterImportanceTypical Range
Insertion ForceDetermines material compatibility and joint integrity5-500N
Positioning AccuracyEnsures proper alignment in precision applications 0.01-0.1mm
Cycle LifeIndicates durability for high-volume production1M-10M operations
Environmental ResistanceDefines operational suitability in harsh conditionsIP54-IP67

5. Application Fields

Primary Industries: - Electronics Manufacturing: IC socket insertion, heat sink installation - Medical Equipment: Surgical instrument sterilization tray handling - Automotive Production: Transmission component assembly - Aerospace: Composite panel fastening systems - Consumer Goods: Battery insertion in mobile devices

6. Leading Manufacturers and Products

ManufacturerKey ProductTechnical Highlights
Coval MecWeldElectromagnetic Insertion ToolPatented shock absorption, 0.02mm repeatability
Atlas CopcoQX Series Electric ExtractorSmart torque feedback, 300rpm max speed
OnRobotMULTI Mount End-effectorQuick-swap modular design for collaborative robots

7. Selection Guidelines

Key Considerations: 1. Match insertion force requirements with material specifications 2. Verify compatibility with existing automation infrastructure 3. Evaluate environmental operating conditions (temperature, dust/water exposure) 4. Calculate total cost of ownership including maintenance intervals 5. Prioritize programmability for adaptive manufacturing needs

8. Industry Trends

Future developments include: - Integration with AI-powered predictive maintenance systems - Adoption of digital twins for virtual process optimization - Miniaturization for micro-electronics assembly applications - Expansion of cobot-compatible tooling solutions - Increased adoption of energy-efficient piezoelectric actuators

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